Dacia Solenza (engine E7J). Service manual — part 101
42
42 - 4
FRONT UPPER STRUCTURE
Headlamp support
7
8
6
DISMOUNTING
Dismount the elements, which are in contact
with the headlamp support.
Detach the welding points of the headlamp
support (2), which are in connection with :
- front wing lining in the area (6)
- radiator upper cross member in the area (7);
- front cross member in the area (8).
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element.
Check the correct positioning of the headlamp support.
Weld the headlamp support (2) following the welding outlines (6), (7) and (8).
Protect the welding with a corrosion-preventing product.
Mount the elements, which are in connection with the headlamp support, by performing the
dismounting operations in the reverse order.
42
42 - 5
FRONT UPPER STRUCTURE
Windscreen lower cross member
DISMOUNTING
Dismount the elements, which are in con-
tact with the windscreen lower cross member
(front bonnet, windscreen, dashboard, driving
post cross member).
Detach the welding points of the windscreen
lower cross member (1), which are in contact
with :
- windscreen frame in the area (2);
- side frame lining (left/right) in the area (3);
- climate control box in the area (4);
Detach the welding points between the
column support assembly and the climate
control box in the area (5).
Restore and straighten the outlines resulted
from dismounting.
Grind the outlines resulted from dismounting.
REMOUNTING
Position and attach the new element.
Perform a spot welding and under
protection gas (SE CO
2
), in the connection
areas of the windscreen lower cross member
with :
- windscreen frame in the area (2);
- right/left side frame lining in the area (3);
- climate control box in the area (4).
Weld the column support assembly on the
climate control box in the area (5).
Check and straighten the windscreen frame.
Grind the performed welding.
Apply a sealant material layer in the
connection area of the windscreen lower cross
member with the right/left side frame lining and
the climate control box.
Mount the connection elements by
performing the dismounting operations in the
reverse order.
1
42
42 - 6
FRONT UPPER STRUCTURE
Driving post cross member
DISMOUNTING
The dismounting operation of the driving post
cross member is usually an additional operation
in case of replacing such carriage body elements
as:
- windscreen lower cross member;
- cow panel;
- climate control box.
This operation is requiring the previous
dismounting of the dashboard.
Dismount the 8 Embase attachment screws
(2) M8 –20 of the driving post cross member
(1) on the carriage body.
Dismount the driving post cross member.
REMOUNTING
Mount by performing the dismounting
operations in the reverse order.
2
43 - 01
43
Front pillar
SIDE UPPER STRUCTURE
DISMOUNTING
Dismount the elements that are in contact
with the front pillar (front door, front bonnet,
front wing).
Detach the welding points of the front pillar
(1), which are in connection with :
- side frame lining in the area (3) ;
- windscreen frame in the area (3)
- front pillar lining in the area (4).
Straighten the areas resulted by dismount-
ing.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element on the
side frame lining.
Clench in 2-3 points by means of sliding
tongs.
Joint the front pillar border with side bor-
der of the windscreen frame.
Weld the front pillar, following the
assembling outlines( 2), (3) and (4) .
Perform an additional welding SE CO
2
, in
the front pillar connection area with:
- side frame lining (6 weld x 15 mm);
- windscreen frame (4 weld x 15 mm);
- front pillar lining (6 weld x 15 mm).
Mount temporarily the front door, observing
the openings clearance.
Weld the hinges on the front pillar (continuos
weld on all hinges sides).
Grind the performed welds.
Protect the performed weld with a
corrosion-preventing product.
Mount the connection elements by
performing the dismounting operations in the
reverse order.
2
3
4
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