Dacia Solenza (engine E7J). Service manual — part 100
41
41 - 4
LOWER STRUCTURE
1
Rear longitudinal girder
REPLACEMENT
This operation shall be performed only on the repair/checking bench.. For the specific sup-
ports mounting on the bench, please see the 40 chapter.
DISMOUNTIN
G
Dismount the damaged elements, which are
in contact with the rear longitudinal girder.
Proceed to a straightening on the body
checking/ straightening until bringing the ve-
hicle as closed as possible to the initial shape.
Detach the welding points of the rear
longitudinal girder (1), which are in contact
with:
- central floor in the area (2);
- rear floor in the area (3);
- rear extreme cross member in the area (4);
- tank front cross member in the area (5);
- tank rear cross member in the area (6);
- inner wheel passage in the area (7);
- rear towing hock in the area (9).
Detach the welding points between the rear
side cross member, rear floor and threshold
closing plate in the area (8).
Straighten the areas resulted after dismounting.
Grind the areas resulted after dismounting.
REMOUNTING
Position and center the new element by
means of the repairing bench.
Weld the rear longitudinal girder following
the assembling outlines 2,3,4,5,6,7, 8 and
9(spots and under gas protection welding)
Grind the performed welding.
Protect the performed welding with an
anticorrosive product.
Protect the replaced element with a noise
absorbent product.
Mount the connection elements by
performing the dismounting operations in the
reverse order.
42
42 - 1
FRONT UPPER STRUCTURE
DISMOUNTING
Dismount the two attachment screws of the bonnet lower half-hinge on the front pillar lining.
Dismount partially the front bumper.
Dismount the attachment screws (1) of the wheel passage fairing.
Dismount the side-signaling lamp from the front wing.
Dismount the attachment screws (2), (3), (4) and (5) of the wing on the front wing lining, front
pillar lining, front bumper attachment side support, front pillars support and side frame lining
(front lower area).
Dismount the front wing.
REMOUNTING
Perform the dismounting operations in the reverse order, ensuring the sealing by applying a
sealant material layer in the connection area of the wing with the front wing lining, front pillar and
side frame lining.
Front wing
42
42 - 2
FRONT UPPER STRUCTURE
Front wing lining
2
4
5
6
7
8
3
REPLACEMENT
This operation shall be performed only on the checking/repair bench. For the specific sup-
ports mounting on the bench, please see the 40 sub-chapter.
DISMOUNTING
Dismount the damaged elements, which are
in contact with the front wing lining.
Detach the welding points of the front wing
lining (1), which are in contact with :
- upper longitudinal girder in (2) area;
- front cross member in the area (3);
- headlamp support in the area (4);
- closing plate in the area (5) ;
- front floor in the area (6);
- cowl panel in the area (7);
- climate control box in the area (8)
Straighten the area resulted from
dismounting.
Grind the area resulted from dismounting.
REMOUNTING
Position and center the new element by
means of the repairing bench.
Weld the front wing lining (1) following the
assembling outlines 2, 3, 4, 5, 6, 7 and 8.
Protect the performed welding with a
corrosion-preventing product.
Protect the front wing lining with a noise
absorbent product and paint the affected area
in the carriage body color.
Mount the connection elements by perform-
ing the dismounting operations in the reverse
order.
1
42
42 - 3
FRONT UPPER STRUCTURE
Radiator upper cross member
2
1
3
5
4
DISMOUNTING
Dismount the elements, which are in con-
tact with the radiator upper cross member.
Detach the welding points of the radiator
upper cross member (1), which are in
connection with:
- front wing lining in the area (3);
- headlamp support in the area (4);
- side wall in the area (5);
Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.
REMOUNTING
Position and center the new element.
Check the correct positioning of the radia-
tor upper cross member.
Weld the radiator upper cross member (1)
following the welding outlines (3), (4) and (5).
Protect the welds with a corrosion-
preventing product.
Mount the elements, which are in connection
with the radiator upper cross member, by
performing the dismounting operations in the
reverse order.
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