SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 65
1G-9
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE INTAKE & EXHAUST
M162 GSL ENG SM - 2005.7
INTAKE MANIFOLD
Preceding Work: Removal of fuel rail
Removal of battery
Removal of canister
1. Bolt (M6 X 40, 4 pieces) 9 ~ 11 Nm (80 ~ 97 lb-in)
2. Softcap
3. Resonance flap
4. Gasket . . . . . . . . . . . . . ... replace
5. Upper intake manifold
6. Bolt (M8 X 50, 9 pieces)
. . . . . ... 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)
7. Gasket . . . . . . . . . . . . . ... replace
8. Blow-by hose
9. Blow-by hose
10. Clamp
11. Blow-by nipple
12. Inlet air housing
13. Bolt (M6 X 40, 4 pieces) 9 ~ 11 Nm (80 ~ 97 lb-in)
14. Throttle body-electric
15. Gasket . . . . . . . . . . . . . ... replace
16. Lower intake manifold
17. Bolt (M8 X 40, 4 pieces)
. . . . . ... 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)
18. Nipple
19. Seal ring
20. Connector
21. Connection house
22. Clamp
23. Noise damper assembly
24. Tapping screw
1G-10
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE INTAKE & EXHAUST
M162 GSL ENG SM - 2005.7
RESONANCE FLAP
1. Soft cap (2)
2. Bolt (M6 X 40, 4 piecesc)
. . . . . . . . . ... 9 ~ 11 Nm (80~ 97 lb-in)
3. O-ring
4. Vacuum hose
5. Resonance flap
6. Gasket . . . . . . . . . . . . . .. Replace
Removal & Installation Procedure
1. Remove the 2 soft caps (1).
2. Remove the upper resonance flap coupling after removing
4 bolt (2).
Installation
Tightening torque
9 ~ 11 Nm
(80 ~ 97 lb-ft)
3. Check the O-ring (3) and replace it if necessary.
4. Remove the lower resonance flap (5).
5. Replace the gasket (6).
6. Installation should follow the removal procedure in the
reverse order.
1G-11
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE INTAKE & EXHAUST
M162 GSL ENG SM - 2005.7
EXHAUST LINE
1. Front exhaust pipe
2. Muffler
3. Tail exhaust pipe
4. Gasket . . . . . . . . . . . . . ... replace
5. Gasket . . . . . . . . . . . . . ... replace
6. Hanger
7. Hanger
8. Heat protector No. 1
9. Heat protector No. 2
10. Heat protector No. 3
11. Heat protector No. 4
12. Bolt . . . . . . . . 15 ~ 28 Nm (11 ~ 21 lb-ft)
13. Nut . . . . . . . .. 28 ~ 47 Nm (21 ~ 35 lb-ft)
14. Nut . . . . . . . . .. 8 ~ 18 Nm (6 ~ 13 lb-ft)
15. Screw
16. Oxygen sensor
1G-12
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE INTAKE & EXHAUST
M162 GSL ENG SM - 2005.7
Removal & Installation Procedure
1. Disconnect the oxygen sensor electrical connectors.
2. Remove the exhaust manifold to front exhaust pipe nuts.
Installation Notice
3. Remove the oxygen sensor and hanger from the front
exhaust pipe.
4. Remove the front exhaust pipe to muffler nuts.
Installation
5. Remove the muffler to tail exhaust pipe nuts.
Installation
6. Remove the Mounting hunger and muffler.
Tightening torque
15 ~ 28 Nm
(11 ~ 21 lb-ft)
Tightening torque
28 ~ 47 Nm
(21 ~ 35 lb-ft)
Tightening torque
28 ~ 47 Nm
(21 ~ 35 lb-ft)
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