SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 123

DI06-19

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.9

Water Pump Housing

Preceding Works:

- Removal of water pump assembly

- Removal of thermostat assembly

1. Remove the heater hose.

2. Unscrew the bolts and remove the alternator.

Installation Notice

3. Unscrew the bolts and remove the alternator bracket.

Installation Notice

4. Unscrew the bolts and remove the water pump housing.

Installation Notice

Notice

•

Be careful not to damage the O-ring in coolant outlet
pipe (cylinder head side).

•

Remove the gasket residues from the sealing
surface and replace the gasket with new one.

5. Install in the reverse order of removal.

Tightening torque

25 ± 2.5 Nm

Tightening torque

10 ± 1.0 Nm

Tightening torque

46 ± 4.6 Nm

DI06-20

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.9

Radiator

Components of Radiator Module

Related Components (Assembly): Intercooler, Electric Fans, Condenser, Radiator

Preceding Work:

- Disconnection of negative battery cable

- Removal of front bumper assembly

- Discharge of refrigerant

- Draining of engine coolant

Removal Procedure

Intercooler

Electric Fans

Condenser

Radiator

DI06-21

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.9

Tightening Torques in Intake System

The clamp in the intake system related with intercooler may be moved out of its location due to the pressure from the
turbo charger when the proper tightening torque is not achieved. Always tighten the clamps to the specified value with a
torque wrench or ratchet wrench.

Tightening torque

6 ~ 7 Nm

DI06-22

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.9

Intercooler Assembly

1. Disconnect all wiring harnesses and related connectors from the front side of radiator assembly.

Ambient temperature switch

[for FFH]

[for air conditioner]

AQS sensor

Ambient temperature
sensor

Connector

Electric fans

Receiver drier