SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 122

DI06-15

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.9

Preceding Works:

- Draining of coolant

- Removal of V-belt

- Removal of shroud

- Removal of cooling fan

1. Thermostat housing

2. Gasket . . . . . . . . . . . . . . ... Replace

3. Bolt . . . . . . . . . . . . . . . . ... 10 Nm

4. Belt pulley

5. Bolt . . . . . . . . . . . . . . . . ... 10 Nm

6. Water pump

1. Remove the V-belt while pressing down the auto tensioner

adjusting bolt.

Water Pump - Assembly

REMOVAL AND INSTALLATION

DI06-16

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.9

2. Unscrew the bolts and remove the EGR pipe and bracket.

Installation Notice

3. Unscrew the bolts and remove the belt pulley while

holding the belt pulley with a special tool.

Installation Notice

4. Remove the oil dipstick tube.

5. Unscrew the bolts and remove the water pump assembly.

Installation Notice

6. Install in the reverse order of removal.

Tightening torque

23 ± 2.3 Nm

Tightening torque

10 Nm

Tightening torque

10 Nm

Notice

• Replace the O-ring in oil dipstick with new one.

• Plug the oil dipstick hole with a cap not to get the

foreign materials into the engine.

Notice

Remove the gasket residues from the sealing surface
and replace the gasket with new one.

DI06-17

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.9

Preceding Works:

- Draining of coolant

- Removal of V-belt

- Removal of cooling fan

- Removal of intake duct (air cleaner to turbo charger)

1. Gasket . . . . . . . . . . . . . .. Replace

2. Water pump housing

3. Connector

4. Bolt . . . . . . . . . . . . . . . . 10 Nm

5. Thermostat

6. Seal

7. Coolant hose

Thermostat

DI06-18

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

COOLING SYSTEM

DI ENG SM - 2004.9

1. Unscrew the bolts and remove the thermostat housing.

Installation Notice

2. Remove the thermostat.

3. Install in the reverse order of removal.

Tightening torque

10 ± 1.0 Nm