SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 37
1D-12
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
WATER PUMP
Preceding Work: Removal of V-belt
Removal of air admission housing
1. Air admission housing
2. Oil cooler pipe line
3. Seal . . . . . . . . . . . . . . ... replace
4. Bolt . . . . . . . ... 9 ~ 11 Nm (80 ~ 97 lb-in)
5. Coolant hose
6. Coolant hose
7. Outlet coolant hose
8. Coolant hose
9. Inlet coolant hose
10. Water pump
11. Bolt . . . . 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)
12. Dowel sleeve
13. Seal . . . . . . . . . . . . . . ... replace
1D-13
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
Removal & Installation Procedure
1. Drain the coolant.
2. Disconnect the water pump wire connector.
3. Loosen the hose clip and disconnect all hoses from the
water pump
4. Remove the coolant line bolts (4) and then remove the
coolant line (2).
Installation
Replace the seal (3).
5. Remove the mounting bolts (11) and carefully pull out
water pump (10).
Installation
Replace the seal (13).
Tightening torque
9 ~ 11 Nm
(80 ~ 97 lb-in)
Tightening torque
22.5 ~ 27.5 Nm
(16.6 ~ 20.3 lb-ft)
6. Installation should follow the removal procedure in the
reverse order.
7. Fill up coolant.
8. Do coolant system leakage test.
1D-14
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
OIL COOLER PIPE LINE
Preceding Work: Removal of upper intake manifold
1. Bolt (M6 X 35, 1 piece)
. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)
2. Bolt (M6 X 16, 2 pieces)
. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)
3. Oil cooler pipe line
4. O-ring . . . . . . . . . . . . . . Replace
Removal & Installation Procedure
1. Drain the coolant.
2. Unscrew the bolts (1, 2) and remove the oil cooler pipe
line (3).
Installation
Replace the O-ring with new one.
3. Installation should follow the removal procedure in the
reverse order.
4. Fill up the coolant as specified.
5. Check the leaks in the cooling system.
Tightening Torque
9 ~ 11 Nm
(80 ~ 97 lb-in)
1D-15
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE MECHANICAL
M162 GSL ENG SM - 2005.7
THERMOSTAT
1. Thermostat cover
2. Thermostat
3. O-ring
4. Thermostat cover bracket
Removal & Installation Procedure
1. Drain the coolant from the radiator.
2. Loosen the hose mounting clamp (6) and remove the
heater hose (7).
3. Unscrew the three bolts (5) and remove the thermostat
cover bracket, thermostat cover and the thermostat in
order.
Installation
Do not separate the thermostat cover and thermostat.
4. Replace the O-ring if necessary.
5. Check the leakage in the cooling system.
5. Bolt (M6 X 25, 3 pieces)
. . . . . . . . . .. 9 ~ 11 Nm (80 ~ 97 lb-in)
6. Hose mounting clamp
7. Heater hose
Tightening Torque
9 ~ 11 Nm
(80 ~ 97 lb-ft)
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