SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 356
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
31
TOD
STAVIC - 2004.09
4D
Front speed sensor
3. SPEED SENSOR
1. Disconnect the negative battery cable.
2. Remove the shift motor assembly.
3. Disconnect the front and rear speed sensor connector (white, 7-pin) at the rear top section of the transfer case.
4. Disconnect the speed sensor connector from the locking sleeve.
5. Remove the wire fixing retainer at the rear side of disconnected connector.
Rear speed sensor
Rear speed sensor connector
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
32
TOD
STAVIC - 2004.09
4D
6. Remove the rear speed sensor bolts on the rear case flange.
7. Remove the rear speed sensor with a suitable tool.
Tightening torque
3 ~ 6 Nm
8. Remove the tapings in both sides of protective tube.
9. Remove the tube.
[Notice]
Do not apply excessive force to protect mounting area and sensor.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
33
TOD
STAVIC - 2004.09
4D
11. Disconnect the “M” and “N” pin and wire from the
connector with same manner.
12. Get a new speed sensor.
13. Insert three pins and wires into each location from rear
side of the connector.
14. Hold each pin with long nose pliers and pull it to securely
install in the connector.
15. Insert each rubber cap into the connector to prevent the
pins from disconnecting.
16. Insert the protective tube for connector into the harness.
17. Bind both ends of the protective tube with tape.
18. Install the rear speed sensor into the mounting hall and
press both ends of it to be securely seated.
19. Tighten the bolts.
Installation Notice
20. Install the speed sensor connector. Insert the connector
into the locking sleeve.
10. Hold the “L” pin in speed sensor connector with long nose pliers and push it rearward to disconnect from the
connector.
[Notice]
EMC wire cannot be disconnected from outside, therefore do
not try to disconnect it.
Tightening torque
3 ~ 6 Nm
[Notice]
Remove the shift motor first before removing the front
propeller shaft speed sensor. When replacing the sensor
assembly after removing the shift motor, use the same manner
for removal of rear speed sensor.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
34
TOD
STAVIC - 2004.09
4D
4. TOD ASSEMBLY
1. Disconnect the negative battery cable.
2. Lift up the vehicle and fix it safely.
3. Place the empty container to collect the draining oil.
4. Remove the drain plug and drain the oil. Reinstall the
drain plug.
5. Disconnect transmission extension wiring connector from
rear side of transfer case.
6. Disconnect the shift motor/clutch coil connector (black,
7-pin) and front and rear speed sensor connector (white,
7-pin) at the rear top section of the transfer case.
7. Remove the breather hose.
8. Support the transfer case with jack and remove the front
propeller shafts bolts (4ea).
Installation Notice
[Notice]
Oil drain should be along with whole transfer case
disassembly and assembly.
[Notice]
When disconnect connector, make sure on direction of
locking tab towards inside.
Tightening torque
81 ~ 89 Nm
9. Remove the rear propeller shaft mounting bolts (4).
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