SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 336
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
42
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
16. Remove the 5/R synchronizer hub assembly, the reverse
gear and the shift fork at a time.
14. Remove the 5th gear synchronizer ring.
15. Remove 5/R gear retainer ring from the shaft with a ring
pliers.
17. Remove the counter reverse gear.
[Notice]
Store the ring with the relevant gear to prevent incorrect
installation.
[Notice]
Store at a safe place not to be mixed with other synchronizer
rings.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
43
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
21. Remove the gear assembly from the housing.
20. Remove the transmission adaptor from the transmission
housing.
18. Remove the counter reverse gear needle bearing.
19. Remove the interlock bolt.
[Notice]
Be careful not to damage the adaptor mating surface.
[Notice]
Do not forcefully remove the gear assembly. It may damage
the level grooves resulting in incorrect installation. Carefully
remove the gear assembly.
[Notice]
Store the needle bearing with the relevant gear.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
44
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
25. Remove the 3/4 gear retainer ring.
24. Place the output shaft assembly with the 1st gear facing
down and remove the intermediate taper roller bearing
with a special tool.
23. Remove the shift rail and shift fork. Place the output shaft
and counter gear on the special tool.
22. Remove the main and counter gear assembly.
• Pull out the pins from 5/R and 1/2 shift rails and
remove the shift rails through rear section of adaptor.
• Pull out the locking pins from shift forks.
[Notice]
Be careful not to lose or mix the retainer ring.
[Notice]
•
To prevent the bearing damage, securely seat the special
tool before removing the intermediate taper roller bearing
that is pressed in.
•
Do not use general bearing puller.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
45
TSM54/52 MANUAL TRANSMISSION
STAVIC - 2004.09
4B
29. Remove the main taper roller bearing.
28. Remove the reverse gear inner race.
26. Remove the 3/4 gear synchronizer hub and single
synchronizer sleeve and 3rd gear with a special tool.
Pull out the needle bearing.
27. Loose the 1/2 gear and hub and double synchronizer
sleeve with a press.
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