SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 335

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

38

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

2. DISASSEMBLY

Preceding work: 1. Drain the T/M oil.

2. Remove the T/M from vehicle.

1. Remove the T/M top cover assembly.

2. Remove the spring pin (6 x 25), as the offset lever pulled

side and remove the offset lever.

1) Unscrew the rear flange lock nut (1) and bolts (2) to

remove rear flange.

2) Remove the T/M rear cover (A).

[ 2WD Manual Transmission ]

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

39

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

6. Remove the 5/R shift fork spring pin (6 x 28).

3. Remove the bolts from the extension housing.

5. Remove the rear ball bearing with a puller and remove

the speedometer driven gear.

4. Remove the extension housing with a special tool.

[Notice]

Remove the offset lever and rolling plunger with the extension
housing. Be careful not to drop them.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

40

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

8. Spread the retainer ring and remove the counter 5th gear

with a puller.

7. Pull the counter gear (5th gear) retainer ring out from the

ring groove with a ring pliers.

9. Remove the counter reverse spacer.

[Notice]

Be careful not to stiffen the retainer ring.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

41

TSM54/52 MANUAL TRANSMISSION

STAVIC - 2004.09

4B

10. Remove the 5th gear retainer ring with a ring pliers.

12. Remove the 5th gear and pull out the spring pin.

11. Remove the thrust washer from the shaft.

13. Remove the 5th gear needle bearings (2).

[Notice]

Be careful not to lose or mix the spring pins.

[Notice]

Be careful not to lose or mix the needle bearings.