SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 23
1B-76
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
M162 GSL ENG SM - 2005.7
Test (Upper and Lower Valve
Tappet and Valve Cotter)
• Upper Valve Spring Retainer
• Lower Valve Spring Retainer
• Valve Cotter
Size (mm)
8.5
12.3
(d)
(D)
Thickness (mm)
0.8 ~ 1.0
(a)
Size (mm)
9.0
9.2 ~ 9.8
(B)
(H)
1B-77
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
M162 GSLENG SM - 2005.7
1. Drift A9917 0171B (119 589 00 43 00)
2. Valve stem seal
3. Protective sleeve
VALVE STEM SEAL
Preceding Work: Removal of valve spring
Tools Required
A9917 0171B (119 589 00 43 00)
Drift
Replacement Procedure
1. Remove the valve stem seal (2) using the pliers.
Notice
Check the valve stem seal for damage and replace if
necessary.
2. Coat the valve stem seal with oil and assemble it with
the protective sleeve.
3. Insert the valve stem seal by pressing it with the drift
A9917 0171B (119 589 00 43 00).
1B-78
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
M162 GSL ENG SM - 2005.7
1. Screw plug . . . . . . . . .. 40 Nm (30 lb-ft)
2. Seal
3. Filler pin
4. Compression spring
5. Snap ring
CHAIN TENSIONER
6. Thrust pin
7. Chain tensioner housing
. . . . . . . . . 72 ~ 88 Nm (53 ~ 65 lb-ft)
8. Seal
1B-79
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
M162 GSLENG SM - 2005.7
4. Carefully unscrew the screw plug (1), and remove the
seal (2).
Notice
•
For the removal of screw plug, be careful that it
can be jumped out due to the force of compression
spring.
•
Remove the screw plug only when the seal and
compression spring are damaged.
5. Carefully remove the filler pin (3), compression spring
(4), snap ring (5), and the thrust pin (6).
6. Remove the chain tensioner housing (7) and the seal (8).
Removal Procedure
1. Position the No.1 cylinder to TDC (OT).
Notice
Remove the oil filler cap at adjustment position, and
check whether the intake camshaft cam’s lobe (arrow)
stays in the upper side.
2. Cover the generator with a clean cloth.
3. Release the tension by unscrewing the screw plug once.
Notice
In case that the tension is reduced by unscrewing the
screw plug, reinstall after completely removing the
chain tensioner. If the chain tensioner is tightened
again without completely reducing its tension, then
the detent spring doesn’t return to the original
position and the tension gets exceeded.
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