SsangYong Stavic / SsangYong Rodius (2005 year). Service manual — part 24
1B-80
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
M162 GSL ENG SM - 2005.7
Installation Procedure
1. Connect the thrust pin (6) and the snap ring (5) to the
chain tensioner housing (7).
Notice
When connecting the thrust pin, push in the thrust
pin far enough so that it doesn’t protrude at the chain
tensioner housing.
3. Insert the compression spring (4) with the filler pin (3)
into chain tensioner housing.
2. Install the chain tensioner housing (7), thrust pin (6), snap
ring (5), and the seal (8).
Installation Notice
4. Lightly apply the grease to the seal (2) and install the
screw plug (1).
Installation Notice
5. Check for leaks by operating the engine.
Tightening torque
72 ~ 88 Nm
(53 ~ 65 lb-ft)
Specified value
40 Nm (30 lb-ft)
1B-81
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
M162 GSLENG SM - 2005.7
Sectional View
1. Screw plug
2. Ball (nonreturn valve)
3. Compression spring
4. Ball guide
5. Seal (aluminum)
6. Filler pin
7. Compression spring
8. Snap ring
9. Thrust pin
10. Ball (nonreturn valve)
11. Compression spring
12. Thrust piece
13. Chain tensioner housing
14. Seal
15. Timing gear case cover
16. Cylinder head
17. Bolt/Washer
18. Tensioning rail
19. Cylinder head gasket
20. Timing chain
21. Tensioning rail base (sliding surface)
A. Oil supply hole
B. Chain tensioner oil storage hole
1B-82
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
M162 GSL ENG SM - 2005.7
TIMING CHAIN
Preceding Work: Removal of cylinder head cover
Removal of spark plug
1. Pin
2. New timing chain
3. Timing chain (used)
4. Wedge
5. Link
6. Center plate
7. Outer plate
1B-83
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
FUEL SYSTEM
M162 GSLENG SM - 2005.7
Tools Required
A9913 0010B (000 589 58 43 00)
Chain Assembly
A9917 0012B (DW 110-120)
Holding Pin
Replacement Procedure
1. Position the No.1 cylinder to TDC (OT).
4. Mount the wedges to both sides of the camshaft sprocket
as shown in the figure.
2. Insert the holding pin A9917 0012B (DW 110-120) to the
intake and exhaust camshaft flange not to rotate
camshaft.
3. Remove the chain tensioner.
5. Cover the chain housing with a clean cloth, and grind off
the timing chain pin from the intake camshaft sprocket
with the grinder.
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