SsangYong Rexton. Service manual — part 344

M161 ENGINE MECHANICAL 1B2-59

SSANGYONG Y200

VALVE SPRING

Preceding Work:

Removal of camshaft

Removal of spark plug

1 Valve Cotter
2 Valve Spring Retainer
3 Valve Spring
4 Valve Stem Seal
5 Lower Retainer

YAD1B0V0

a Lever Pusher 111 589 18 61 00

b Thrust Piece 111 589 25 63 00

c Connecting Hose DW 110 - 090

d Supporting Bar 111 589 01 59 00

SSANGYONG Y200

1B2-60 M161 ENGINE MECHANICAL

YAD1B1B0

YAD1B1D0

Tools Required

111 589 01 59 00 Supporting Bar

111 589 18 61 00 Lever Pusher

111 589 25 63 00 Thrust Piece

602 589 00 40 00 Engine Lock

DW110 - 090

Connecting Hose

DW110 - 100

Valve Tappet Remover

Removal & Installation Procedure

1. Place the supporting bar 111 589 01 59 00 (a) at

the camshaft bearing cap and tighten them with
the bearing cap bolt.

Installation Notice

2. Turn the crankshaft to position the each cylinder

piston at TDC.

YAD1B7J0

Tightening Torque

22.5 - 27.5 N•m

(16.6 - 20.3 lb-ft)

3. Remove the valve tappet using the valve tappet

remover DW110 - 100.

4. Install the connecting hose DW110 - 090 (c) to

the spark plug hole.

Notice:

•

Remove the valve spring only at TDC.

•

Always rotate the crankshaft by holding the
chain to prevent from timing chain damage and
tangling, and for smooth rotation.

Tightening Torque

1st step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 90° ± 5°

M161 ENGINE MECHANICAL 1B2-61

SSANGYONG Y200

YAD1B680

YAD1B1E0

YAD1B1F0

5. Install the engine lock 602 589 00 40 00 to the

ring gear to prevent the crankshaft from rotating.

6. Blow up with compressed air.

12. Remove the valve stem seal (4) and replace if

necessary.

Notice: Check the valve stem seal for damage
and replace if necessary.

13. Remove the lower retainer (5).

Notice: Check the retainer for damages and
replace with a new one if necessary.

14. Installation should follow the removal procedure

in the reverse order.

7. Install the supporting bar 111 589 01 59 00 (d)

and the lever pusher 111 589 18 61 00 (a).

8. Mount the thrust piece 111 589 25 63 00 (b)

vertically to the valve spring retainer (2).

9. Press the valve spring (3) by using the lever

pusher 111589 18 61 00 (a).

10. Remove the valve cotter (1) using the pincette.

11. Remove the upper retainer (2) and the valve spring

(3).

SSANGYONG Y200

1B2-62 M161 ENGINE MECHANICAL

YAD1B1G0

YAD1B1H0

YAD1B1J0

Test (Upper and Lower Valve Tappet and
Valve Cotter)

•

Upper Valve Spring Retainer

•

Valve Cotter

•

Lower Valve Spring Retainer

(d)

(D)

Size (mm)

8.5

12.3

(a)

Size (mm)

0.8 - 1.0

(B)

(H)

Size (mm)

9.0

9.2 - 9.8