SsangYong Rexton. Service manual — part 310
M162 ENGINE MECHANICAL 1B1-43
SSANGYONG Y200
Tools Required
601 589 03 43 00
Crankshaft Rear Seal Installer
Replacement Proceudre
1. Remove the radial seal with a screw driver.
Notice: Use a clean cloth not to damage the radial
seal mounting hole and the crankshaft.
2. Install the crankshaft rear seal installer 601 589
03 43 00 (2) to the crankshaft.
3. Apply the engine oil on the crankshaft rear seal
installer 601 589 03 43 00 (2).
Notice: Do not use the grease.
4. Install the radial seal on the inner parts assembler.
5. Press in the crankshaft rear seal installer 601 589
03 43 00 (1) until the radial seal is stopped.
6. Check for leaks while operating the engine.
YAD1B850
SSANGYONG Y200
1B1-44 M162 ENGINE MECHANICAL
1 Crankshaft Bearing Cap Bolt
(M8 x 55, 14 pieces)
. . .. 1st step
50- 60 N•m (37-44 lb-ft)
2nd step 90°+5°
CRANKSHAFT
Preceding Work : Removal of engine assembly
Removal of timing gear case cover
Removal of cylinder head
Removal of crankshaft sealing rear cover
Removal of oil pan
Removal of oil pump
Removal of baffle plate
2 Crankshaft Bearing Cap
3 Crankshaft Lower Main Bearing
4 Crankshaft Lower Thrust Bearing
5 Crankshaft
YAD1B860
M162 ENGINE MECHANICAL 1B1-45
SSANGYONG Y200
YAD1B870
Arrangement of the Thrust Bearing and the Main Bearing
1 - 12
Weight Balance/Color Marking Point
j1 - j7
Journal Main Bearing #1 - #7
l
Color Dot Marking
The color dot marking are put on the 1 , 2 , 4 ,
6 , 8 , 10 , 12 and it indicates the diameter of
crankshaft journal by color as below.
A Crankcase Side
B Bearing Cap Side (Oil Pan Side)
C Axial Fit Bearing (Number 5 Bearing Point)
D Radial Bearing
1 Upper Main Bearing
2 Upper Thrust Bearing
3 Crankshaft
4 Lower Main Bearing
5 Lower Thrust Bearing
SSANGYONG Y200
1B1-46 M162 ENGINE MECHANICAL
Selection of Crankshaft Main Bearing
1. Crankcase Side
There are seven punching marks on the mating
surface to oil pan. This mark is correspondent to
the bearing distinguished by color. Select the
relevant bearing according to the punching mark
when repaired.
2. Crankshaft Bearing Cap Side
Select the crankshaft main bearing according to the
marking letter on the crankshaft main journal when
repaired.
Color Dot Marking
Blue
Yellow
Red
White
Violet
Crankshaft Journal Diameter (mm)
57.960 - 57.965
57.955 - 57.960
57.950 - 57.955
57.945 - 57.950
57.940 - 57.945
Punching Mark
•
••
•••
Bearing Color Selected
Blue
Yellow
Red
Marking Letter
B
Y
R
W
V
Bearing Color Selected
Blue
Yellow
Red
White
Violet
YAD1B880
YAD1B890
Service Data
Unit : mm
Crankshaft
Bearing Jour-
nal Diameter
Thrust Washer
Thickness
Crankshaft
Journal Width
at fit bearing
Connecting Rod
Bearing Journal
Diameter
Connecting Rod
Bearing Jourmal
Width
Standard size
1st repair size
2nd repair size
3rd repair size
4th repair size
57.950 - 57.965
57.700 - 57.715
57.450 - 57.465
57.200 - 57.215
56.950 - 56.965
2.15 or 2.20
24.50 - 24.533
-
47.94 - 47.96
47.75
47.50
47.25
47.00
27.958 - 28.042
-
Crankshaft Standard
and Repair Size
2.25 or
2.35 or
2.40
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