SsangYong Rexton. Service manual — part 366
SSANGYONG Y200
1B3-40 DIESEL ENGINE MECHANICAL
YAD1BBX0
YAD1BBY0
YAD1BCA0
YAD1BCM0
9. Install the fuel filter and connect the pipe.
Installation Notice
Tightening Torque
25 N•m (18 lb-ft)
10. Connect the fuel line to the injection pump.
Installation Notice
11. Install the sliding rail (24) and insert the sliding
rail pins (25, 26) using the sliding hammer 116
589 20 33 00 (36) and threaded pin 116 589 02 34
00 (37).
Notice: Apply sealing compound on the each
collar of the sliding rail pins.
12. Insert the locking washer.
13. Inspect the valve tappet and check that the tappet
moves smoothly.
Tightening Torque
13 N•m (10 lb-ft)
Be careful not to be confused the connections and
hoses.
DIESEL ENGINE MECHANICAL 1B3-41
SSANGYONG Y200
YAD1BCN0
YAD1BCP0
YAD1BCQ0
YAD1BC30
14. Coat the camshaft with oil and install the camshaft
on the cylinder head to be TDC mark(arrow)
upward.
15. Measure the axial end play of the camshaft.
Installation Notice
End Play
0.06 ~ 0.21 mm
If out of standard, adjust it with the proper
thickness of locking washer.
16. Install the bearing caps on the camshaft according
to the number on the caps.
17. Tighten the bearing cap bolts according to the
numerical sequence.
Installation Notice
Tightening Torque
25 N•m (18 lb-ft)
Tighten the No. 1 bolts (light arrow) first and then
tighten the No. 2 bolts (dark arrow) stage by stage.
18. Position the camshaft on marking and install the
camshaft sprocket.
Notice: Align the alignment marks on the chain
and sprocket.
SSANGYONG Y200
1B3-42 DIESEL ENGINE MECHANICAL
YAD1BCR0
YAD1BC10
YAD1BC70
YAD1BCS0
19. Check the TDC position of the crankshaft.
20. Install the camshaft sprocket bolt.
Installation Notice
Notice: Measure the max. length ‘L’ and replace
the bolt if it exceeds 53.6 mm.
Tightening Torque
25 N•m (18 lb-ft)
90°
1st Step
2nd Step
DIESEL ENGINE MECHANICAL 1B3-43
SSANGYONG Y200
YAD1BCT0
YAD1BC60
YAD1BC40
YAD1BCU0
22. Replace the seal and then install the chain
tensioner.
Installation Notice
23. Remove the engine lock 602 589 00 40 00.
24. Insert the nozzle washer into the hole to face round
part downward.
25. Install the fuel injection nozzle.
Installation Notice
Tightening Torque
80 N•m (59 lb-ft)
Tightening Torque
40 N•m (30 lb-ft)
21. Install the exhaust manifold and gasket.
Installation Notice
Tightening Torque
25 N•m (18 lb-ft)
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