SsangYong Rexton. Service manual — part 505
REAR BRAKE 4C-11
SSANGYONG Y200
ON-VEHICLE SERVICE
DISC BRAKE ASSEMBLY
Removal Procedure
1. Remove the rear wheel.
Notice:
•
Park the vehicle on the flat ground and fix the
vehicle not to move it.
•
Release the parking brake.
•
Position the transmission in NEUTRAL.
2. Remove the brake hose from the rear brake caliper.
Notice: Be carefully to prevent the brake fluid loss
and contamination.
3. Remove the caliper cylinder mounting bolt and
remove the disc pad and the cylinder.
YAD4C120
YAD4C130
YAD4C140
RERAIR INSTRUCTIONS
SSANGYONG Y200
4C-12 REAR BRAKE
5. Disconnect the parking brake cable from the
parking brake lever.
6. Remove the brake disc.
7. Using the rubber hammer, hit to separate the
parking brake lining lightly and move the lining
upward.
YAD4C160
YAD4C170
YAD4C180
4. Remove the caliper mounting bolt and remove the
caliper assembly.
YAD4C150
REAR BRAKE 4C-13
SSANGYONG Y200
Inspection
1. Clean the dissembled parts and visually check
the followings;
•
Wear, rust and damage on the cylinder and
piston
•
Damage, crack on the caliper body and
damage, wear on the guide pin
•
Pad uneven wear and oil contamination
•
Boot’s damage and tear
2. Inspect the brake pad thickness.
Pad Thickness
10 mm
Max wear Limit
2 mm
Notice: If the thickness of both pads is not same,
replace both pads at the same time.
3. Inspect the disc thickness.
Pad Thickness
10.4 mm
Max wear Limit
8.5 mm
4. Inspect the disc plate’s scratch and deformation.
Brake Pad
1. Remove the cylinder mounting bolt (lower) at the
brake caliper.
2. Raise and fix the caliper assembly at the proper
position not to cause any damage in the hoses or
others.
YAD4C190
YAD4C200
YAD4C210
SSANGYONG Y200
4C-14 REAR BRAKE
4. Install the caliper cylinder assembly and tighten
the retaining bolt.
Installation Procedure
1. Install the brake lining between the backing plate
and the flange.
Installation Notice
Tightening Torque
4 - 8 N•m
(35 - 71 lb-in)
Notice: Apply a certain amount of grease on the
parking brake lining surface.
2. Install the brake disc and connect the parking
brake cable to the lever.
YAD4C230
YAD4C240
YAD4C250
3. Remove the brake pad and replace the new pad.
YAD4C220
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