SsangYong Rexton. Service manual — part 665
BODY EXTERIOR 9C-33
SSANGYONG Y200
YAD9C980
YAD9C990
YAD9C0A0
YAD9C0B0
3. Using service tool, after opening up clip (4 ea) at
end of both gas lifter, remove gas lifter (right/left).
4. Install reverse order of removal.
Notice: High pressing nitrogen gas and oil is filled
in the gas lifter, as gas lifter is removed, to prevent
damage of (body of technician) and explosion,
make hole (diameter 3 mm) into gas lifter for
removal gas.
TAIL GATE FLIP UP SYSTEM
Removal and Installation
1. Remove the upper garnish.
2. Separate wiring (2 ea) in the connector of heating
line of rear glass and wiring (1 ea) of stop lamp
(section of left spoiler).
3. After releasing nut (4 ea) of body of tail gate hinge,
remove tail gate from the body (proceed to remove
after removing head-lining).
Notice: In order for tail gate not to deflect, staff
technician should support tail gate.
SSANGYONG Y200
9C-34 BODY EXTERIOR
YAD9C0C0
YAD9C0D0
YAD9C0E0
4. After separating fixing bolt (2 ea) of hinge (right/
left) of glass, remove glass from tail gate.
5. Install reverse order of removal.
TAIL GATE AIR SPOILER
Removal and Installation
1. Separate fixing bolt (2 ea)of hinge in the left / right.
2. Remove air spoiler of tail gate.
3. Install reverse order of removal.
YAD9C0F0
BODY EXTERIOR 9C-35
SSANGYONG Y200
YAD9C0G0
YAD9C0H0
YAD9C0J0
4. As adjusting is required beyond of limit of distance
movable, in order to make big hall, electrical hand
drill or flat rotary pile (3/8
″
) is used.
5. According to direction adjusted, tighten fixing bolt
of striker.
6. Proceed to adjust up and down.
CHECK AND ADJUST TAIL GATE
Lock striker of back door consists of striker and tail
gate striker plate. Tail gate striker plate can be
adjusted easily by fixing bolt of striker, up and down,
forward and backwards. Lock of back door is linking
striker and then turn to position of closing.
Notice: As latch of tail gate and glass latch is installed,
bolt of ground should be used.
Adjust Striker Forward and Backward, Left
and Right
Adjusting of striker of tail gate to forward and backward,
left and right is required in, case of damage of frame
due to collision, wind-noise, difficulty of opening and
closing. If striker is adjusted to forward and backward,
left and right, proceed to repair as following.
1. Tail gate keep on the one line.
2. Release fixing bolt of striker of tail gate.
3. Plate of plotting gauge moves little bit to end of
striker screw, tail gate striker plate is put to adjust
the position which is wanted.
Notice: To protect section of screw from damage,
while tail gate striker plate is adjusted, flat rotary
pile is used for adjusting.
SSANGYONG Y200
9C-36 BODY EXTERIOR
YAD9C0K0
YAD9C0L0
YAD9C0M0
YAD9C0N0
Adjust Up and Down
1. Door of tail gate keep on the one line around parts.
2. Back door keep closing until door lock fork of tail
gate into contacting to striker.
3. After door is set on position of opening, to keep
contact fork of door lock with striker, open and
close the door repeatedly.
4. Technician can see and keep fork of door lock
alignment with striker, fork of door lock is linking
perpendicular to center of striker, is linking center
of body pillar.
5. As striker is required for adjusting to up and down,
proceed to repair, following the descriptions.
1) Release fixing bolt of striker.
2) If striker move to upward, put addition spacer
(2 mm).
3) Tighten fixing bolt of striker.
Torque of Tightening
10 - 14 N•m
(44 - 52 lb-ft)
Adjust Flip Up
1. After removing the upper garnish, release little bit
mounting bolt of flip up glass.
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