SsangYong Rexton. Service manual — part 459

SSANGYONG Y200

1F3-56 DIESEL ENGINE CONTROLS

INJECTION TIMING DEVICE

Preceding Work: Removal of injection timing device assembly

1 Cam Sprocket . . . . . . . . . . . Check
2 Bushing . . . . . . . . . . . . . .. Check
3 Governor Weights

4 Segment Flange and Drive Hub
5 Compression Springs

YAD1FCR0

DIESEL ENGINE CONTROLS 1F3-57

SSANGYONG Y200

YAD1FCS0

YAD1FCT0

YAD1FCU0

Removal & Installation Procedure

1. Remove the governor weights (3).

2. Pull out the compression springs (5) and cam

sprocket (1) from the segment flange (4).

3. Knock out the bushing (2) with a proper drift.

4. Installation should follow the removal procedure

in the reverse order.

SSANGYONG Y200

1F3-58 DIESEL ENGINE CONTROLS

FUEL INJECTION PUMP

Preceding Work:

Removal of vacuum pump

Removal of air cleaner housing

Removal of intake manifold

18 Chain Tensioner . . . . . ... 80 N•m (59 lb-ft)
19 Seal . . . . . . . . . . . . . . Replace
20 Bolt(Left-Hand Thread) . . . 46 N•m (34 lb-ft)
21 Washer
22 Bolt . . . . . . . . . . ... 23 N•m (17 lb-ft)
23 Seal . . . . . . . . . . . . . . Replace

24 Oil Pan
25 Fuel Injection Pump
26 Seal . . . . . . . . . . . . . . Replace
27 Screw Plug . . . . . . . ... 30 N•m (22 lb-ft)
28 Square Nut

YAD1FCV0

DIESEL ENGINE CONTROLS 1F3-59

SSANGYONG Y200

Tools Required

000 589 77 03 00

Box Wrench Insert

601 589 00 08 00

Flange

601 589 05 21 00

Locking Screw

601 589 05 14 00

Assembly Cage

Removal Procedure

1. Position the no.1 cylinder at 15° ATDC.

Notice: Do not rotate the engine in opposition
direction of engine rotation.

8. Disconnect the injection lines (15) from the

injection pump (25).

9. Remove the banjo bolt (6) and then remove the

seal (7) and return line (5).

5. Remove the suction line (16) and pressure line

(4).

6. Remove the banjo bolt (1) and then remove the

seal (2) and fuel line (3).

7. Remove the plastic clip (8) on the injection line.

2. Remove the connecting rod (9).

3. Disconnect the vacuum lines (13, 14).

4. Remove the accelerator control damper (10).

(Manual transmission vehicle)

YAD1BC10

YAD1FCW0

YAD1FCX0

YAD1FCY0