SsangYong Rexton. Service manual — part 458
SSANGYONG Y200
1F3-52 DIESEL ENGINE CONTROLS
YAD1BCV0
YAD1FCG0
YAD1FCH0
Tools Required
116 589 02 34 00
Threaded Bolt
116 589 20 33 00
Sliding Hammer
601 589 00 08 00
Flange
601 589 05 21 00
Locking Screw
667 589 04 63 00
Retaining Plate
Removal & Installation Procedure
1. Remove the bolts (2) and then remove the cylinder
head cover (1) and gasket (3).
Installation Notice
3. Loosen the bolt (11) (left-hand thread).
Installation Notice
2. Loosen the camshaft sprocket bolt (14).
Installation Notice
Replace the gasket.
Rotate the engine 1 revolution by hand and check
TDC marking of the crankshaft and camshaft.
Tightening Torque
10 N•m (89 lb-in)
Do not remove the bolt.
If max. length of bolt exceeds 53.6 mm, replace
it.
Tightening Torque
25 N•m (18 lb-ft)+ 90°
Tightening Torque
46 N•m (34 lb-ft)
Do not remove the bolt.
DIESEL ENGINE CONTROLS 1F3-53
SSANGYONG Y200
10
20
30
40
0 T
YAD1BC10
YAD1FCJ0
YAD1FCK0
YAD1BC20
4. Position the no.1 cylinder at ATDC 15°.
Notice: Do not rotate the engine with camshaft
sprocket bolt or opposite direction of the engine
rotation.
6. Install the locking screw 601 589 05 21 00 (18)
into the injection pump.
Notice: Before tightening the bolts for the injection
timing device and the camshaft sprocket, always
remove the locking screw 601 589 05 21 00 from
the injection pump and reinstall the plug.
7. Place alignment marks (arrow) on the timing chain
(12) and camshaft sprocket (15).
5. Remove the plug (6) and seal (5) from the fuel
injection pump and collect oil in a suitable vessel.
Installation Notice
Tightening Torque
30 N•m (22 lb-ft)
Replace the seal.
SSANGYONG Y200
1F3-54 DIESEL ENGINE CONTROLS
YAD1FCL0
YAD1FCM0
YAD1FCN0
YAD1FCP0
8. Remove the chain tensioner (17).
Installation Notice
9. Pull out the 12-sided stretch bolt (14) and washer
and remove the camshaft sprocket (12).
11. Using special tool (Sliding Hammer 116 589 20
33 00 - 24,Threaded bolt 116 589 02 34 00 - 25),
remove the locking pin (8).
Replace the seal (16).
Tightening Torque
80 N•m (59 lb-ft)
10. Pull out the bolt (11) and washer (10).
Notice: Be careful that the bolt is left-hand thread.
DIESEL ENGINE CONTROLS 1F3-55
SSANGYONG Y200
YAD1FCQ0
12. Push back the timing chain with retaining plate
667 589 04 63 00 (26) and remove the injection
timing device (9).
13. Installation should follow the removal procedure
in the reverse order.
14. After assembling the engine, check start of
delivery and adjust if necessary.
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