SsangYong Rexton. Service manual — part 575
SSANGYONG Y200
5C-8 CLUTCH
CLUTCH DISC ASSEMBLY
YAD5C060
1 Clutch Disc
2 Clutch Cover
3 Concentric Slave Cylinder
4 Clutch Housing
5 Bolt and Washer . . . . . .. 35 N•m (26 lb-ft)
6 Bolt and Washer . . . . . .. 47 N•m (35 lb-ft)
7 Bolt and Washer . . . . . .. 47 N•m (35 lb-ft)
8 Adapter
CLUTCH 5C-9
SSANGYONG Y200
CLUTCH PEDAL ASSEMBLY
YAD5C180
1 Snap Pin . . . . . . . . . . . . . Replace
2 Clevis Pin . . . . . . . . . .. Apply Grease
3 Master Cylinder Push Rod
4 Gasket
5 Nut . . . . . . . . . 16-22 N•m (12-16 lb-ft)
6 Spring washer
7 Nut . . . . . . . . . . . . . ... 8-18 N•m
8 Fulcrum Pin
9 Turn Over Spring . . . . . . .. Apply Grease
10 Bushing . . . . . . . Replace, Apply Grease
11 Full Stroke Stopper Contact Pad
12 Interlock Switch Stopper Pad
13 Clutch Pedal
14 Pedal Pad
15 Pedal Mounting Bracket
16 Stopper Bolt . . . . ... 16-22 N•m (12-16 lb-ft)
Notice: Assembly should follow the disassembly
procedure in the reverse order.
•
Grease specification : Long - term grease (T/Mn
DBL6611.00)
SSANGYONG Y200
5C-10 CLUTCH
ON-VEHICLE SERVICE
CLUTCH DISC
Removal & Installation Procedure
1. Remove the starter motor. Install the special tool
to the flywheel through the starter motor mounting
holes.
YAD5C070
YAD5C080
YAD5C090
2. Unscrew the release cylinder mounting bolts and
remove the release cylinder.
Installation Notice
Notice: When the clutch housing and the
transmission is removed, it may be possible any
damage in the concentric slave cylinder.
3. Unscrew the clutch housing bolts and remove the
clutch housing, release fork and release bearing.
Insert the centering pin into the clutch spline.
Loosen the clutch cover bolts 1/2 turn in crisscross
sequence until the spring tension is released.
Notice: Do not remove the bolts at a time, or clutch
cover can be damaged or deformed.
Tightening Torque
30 - 40 N•m
(22 - 30 lb-ft)
MAINTENANCE AND REPAIR
CLUTCH 5C-11
SSANGYONG Y200
5. Remove the oil pipe and the adapter from the
clutch housing.
YAD5C110
YAD5C120
YAD5C130
6. Remove the oil pipe nut at the clutch housing
inside.
7. Remove the concentric slave cylinder mounting
bolt and remove the concentric slave cylinder from
the input shaft.
8. Remove the spacer from the input shaft.
YAD5C100
4. Unscrew the bolts and remove the clutch cover,
pressure plate and clutch disc.
Notice: Be careful not to drop the pressure plate
and clutch disc.
Installation Notice
Tightening Torque
21 - 27 N•m
(15 - 20 lb-ft)
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