SsangYong Rexton. Service manual — part 574
SSANGYONG Y200
5C-4 CLUTCH
Free
With Load
9.85 - 10.2 mm
9.2 mm
DSL
GSL
148 mm
150 mm
Type
Clutch Pedal
Clutch Disc
Clutch Cover Assembly Setting Weight
Clutch Master Cylinder
Clutch Fluid
Type
Max. Pedal Stroke
Pedal Free Play
Type
Facing O.D. × I.D. × Thickness
Facing and Quantity
Thickness of Disc
Stroke
Inner Diameter
SPECIFICATIONS
Hydraulic
Suspended
5 - 10 mm
Single Dry Diaphragm
240 × 155 mm
22 cm
2
× 1
610 kg
28.4 mm
Ø 15.87 mm
DOT3 or DOT4
CLUTCH 5C-5
SSANGYONG Y200
Not Using the Clutch
After Disengagement
When Disengaging
Clutch Pedal is
Partially Depressed and
Vehicle Speed is Reduced
DIAGNOSTIC INFORMATION AND PROCEDURES
Excessive Wear of Facing
Hard or Oily Facing
Damaged Pressure Plate or Flywheel
Damaged or Burnt Diaphragm Spring
Clutch Pedal Free play Insufficient
Faulty Operation of Clutch Pedal
Worn or Damaged Clutch Disc
Vibration or Excessive Run-out of Disc
Rust or Wear of Disc Spline
Oily Facing
Damaged Diaphragm Spring
Excessive Clutch Pedal Free play
Excessive Clutch Pedal Free play
Faulty Clutch Release Cylinder
Worn Disc, Excessive Run-out, Damaged
Lining
Dirty or Burred Splines on Input Shaft or
Clutch Disc
Damaged Clutch Pressure Plate
Oily Facing
Hard or Faulty Facing
Burnt Torsion Spring
Faulty Pressure Plate
Bent Clutch Diaphragm Spring
Hard or Bent Flywheel
Engine Mounts Loose or Burnt Lever
Poor Lubrication on Clutch Cable
Poor Lubrication on Pedal Shaft
Poor Lubrication on Clutch Pedal
Insufficient Clutch Pedal Free play
Excessive Wear of Facing
Worn or Damaged Release Bearing
Poor Lubrication Contact Surface of
Bearing
Faulty Installation of Clutch Assembly or
Bearing
Damaged Pilot Bushing
Replace
Repair or Replace
Replace
Replace
Adjust
Repair or Replace
Replace
Replace
Repair or Replace
Repair or Replace
Replace
Adjust
Adjust Pedal Freeplay
Repair Release Cylinder
Repair or Replace
Repair as Necessary
Replace
Repair or Replace
Replace
Replace
Replace
Replace
Repair or Replace
Tighten or Replace
Lubricate or Replace
Lubricate or Replace
Repair
Adjust
Replace
Replace
Replace
Repair
Replace
Possible Cause
Check
Clutch slips
Poor disengagement
Hard to shift or will not shift
Clutch chatters when starting
Difficult pedal operation
Action
Clutch
Noisy
SSANGYONG Y200
5C-6 CLUTCH
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COMPONENT LOCATOR
CROSS SECTIONAL VIEW
YAD5C050
1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Concentric Slave Cylinder
5 Adapter
6 Bolt
7 Bolt
8 Hose
9 Spring Lock Washer
10 Transmission Input Spline
11 Bolt
12 Gasket
CLUTCH 5C-7
SSANGYONG Y200
CLUTCH HYDRAULIC LINES
YAD5C020
1 Clutch Pedal
2 Clutch Master Cylinder
3 Clutch Hydraulic Line
4 Clutch Oil Chamber
5 Clutch Hydraulic Hose
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