SsangYong Rexton. Service manual — part 381
SSANGYONG Y200
1B3-100 DIESEL ENGINE MECHANICAL
Tools Required
102 589 03 40 00
Magnetic Bar
104 589 00 37 00
Pliers
116 589 06 63 00
Magnetic Finger
601 589 02 43 00
Drift
603 589 01 40 00
Holding Wheel
667 589 00 31 00
Press Lever
667 589 02 63 00
Supporting Bar
YAD1BGK0
YAD1BGL0
Chamfer
Inner diameter ‘d’
Color
Wire ring
Exhaust valve stem seal
All round
8.2 mm
Green
Yellow
Intake valve stem seal
Offset
7.3mm
Brown
Black
DIESEL ENGINE MECHANICAL 1B3-101
SSANGYONG Y200
YAD1BG40
YAD1BGM0
YAD1BGE0
YAD1BGG0
Replacement Procedure
1. Remove the valve tappet (1) with magnetic bar
102 589 03 40 00.
Notice: Place the valve tappets upside down
(open end upward).
5. Using press lever 667 589 00 31 00 (9), press the
spring retainer (3) downward and remove the valve
collets with magnetic finger 116 589 06 63 00 (10).
2. Install the holding wheel 603 589 01 40 00 (7) into
the timing chain (11).
3. Position the piston of relevant cylinder at TDC.
4. Install the supporting bar 667 589 02 63 00 (8).
SSANGYONG Y200
1B3-102 DIESEL ENGINE MECHANICAL
YAD1BGH0
YAD1BGN0
YAD1BGP0
YAD1BGG0
6. Remove the spring retainer (3) and valve spring
(4).
9. By pressing the spring seat with press lever 667
589 00 31 00 (9), install the valve cotters (2) with
magnetic finger 116 589 06 63 00 (10).
Notice: Be careful not to damage guide bore of
the valve tappet.
8. Insert the cap (12) onto the valve (6) and install
the new valve stem seal (5) with drift 601 589 02
43 00 and then remover the cap.
7. Remove the valve stem seal with pliers 104 589
00 37 00 (5).
SSANGYONG Y200
1B3-102 DIESEL ENGINE MECHANICAL
YAD1BGH0
YAD1BGN0
YAD1BGP0
YAD1BGG0
6. Remove the spring retainer (3) and valve spring
(4).
9. By pressing the spring seat with press lever 667
589 00 31 00 (9), install the valve cotters (2) with
magnetic finger 116 589 06 63 00 (10).
Notice: Be careful not to damage guide bore of
the valve tappet.
8. Insert the cap (12) onto the valve (6) and install
the new valve stem seal (5) with drift 601 589 02
43 00 and then remover the cap.
7. Remove the valve stem seal with pliers 104 589
00 37 00 (5).
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