SsangYong Rexton. Service manual — part 379
SSANGYONG Y200
1B3-92 DIESEL ENGINE MECHANICAL
YAD1BG40
YAD1BG50
Tools Required
102 589 03 40 00 Magnetic Bar
Replacement Procedure
1. Pull out the valve tappet (1) using magnetic bar
102 589 03 40 00.
2. Remove the plug (5) and blow compressed air into
the oil gallery (3). At this time, check that the outlet
bores (arrow) at the seat of the valve tappet are
clear.
3. Replace the seal (4) and tighten the plug (5).
4. Insert the new valve tappet.
Notice: Coat the valve tappet with oil.
DIESEL ENGINE MECHANICAL 1B3-93
SSANGYONG Y200
VALVE SPRINGS (CYLINDER HEAD REMOVED)
Proceding Work:
Remove of cylinder head
1 Valve Tappet
2 Valve Cotters
3 Spring Retainer
4 Valve Spring . . .. Check, replace if necessary
5 Cylinder Head
6 Stud Bolt . . . . . . . . 12 N•m (106 lb-in)
7 Nut . . . . . . . . Replace, 25 N•m(18 lb-ft)
YAD1BG60
SSANGYONG Y200
1B3-94 DIESEL ENGINE MECHANICAL
YAD1BG70
YAD1BG80
YAD1BG90
YAD1BGA0
Tools Required
102 589 03 40 00
Magnetic Bar
116 589 06 63 00
Magnetic Finger
601 589 01 59 00
Assembling Board
601 589 02 59 00
Supporting Bridge
667 589 00 31 00
Press Lever
Removal & Installation Procedure
1. Remove the nuts (8) uniformly and then remove
the washer (7), exhaust manifold (9) and gasket.
Installation Notice
Check the stud bolt (6) for damage and replace if
necessary.
4. Install the supporting bridge 601 589 02 59 00
(13) on the cylinder head (5).
3. Pull out the valve tappet (1) with magnetic bar
102 589 03 40 00 (12).
Notice: Place the valve tappets upside down
(open end upward).
Replace the gasket and tighten the nuts (8).
Tightening Torque
12 N•m (106 lb-in)
Tightening Torque
25 N•m (18 lb-ft)
2. Install the assembling board 601 589 01 59 00
(11) to the cylinder head with 4 cylinder head blots
(10).
DIESEL ENGINE MECHANICAL 1B3-95
SSANGYONG Y200
YAD1BGB0
YAD1BGC0
5. Using the press lever 667 589 00 31 00 (14), press
the spring retainer downward and remove the valve
cotters (2) with magnetic finger 116 589 06 63 00
(15).
Notice: Be careful not to damage guide bore of
the valve tappet.
6. Remove the spring retainer (3) and spring (4).
Notice: Install the valve spring with the color
coding (arrow) facing down.
7. Check the valve spring and replace if necessary.
8. Installation should follow the removal procedure
in the reverse order.
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