SsangYong Rexton. Service manual — part 16
DI01-18
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
If the measured value of the compression pressure test is not
within the specifications, perform the cylinder pressure leak-
age test.
Permissible Pressure Leakage
Notice
• Perform the pressure in order: 1 - 2 - 3 - 4 - 5
• Do not test the cylinder pressure leakage with wet type test procedure. (do not inject the engine oil into the
combustion chamber)
Y220_01009
Test temperature
At whole engine
At valve and cylinder head gasket
At piston ring
at normal operating temperature (80°C)
Max. 25 %
Max. 10 %
Max. 20 %
CYLINDER PRESSURE LEAKAGE TEST
DI01-19
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
TIGHTENING TORQUE
Oil nozzle
Main bearing cap
Connecting rod cap
Rear cover
Oil pump
Oil baffle plate assembly
T.G.C.C
Flywheel
Crankshaft hub
Oil pan
High pressure pump assembly
High pressure pump sprocket assembly
High pressure pump bracket
Cylinder head assembly
Camshaft cap
Stud bolt
Camshaft sprocket (Intake)
Camshaft sprocket (Exhaust)
Chain tensioner
Coolant temperature sensor
M6 x 22
M11 x 62
M9 x 52
M6 x 20
M8 x 35SOC
M6 x 20
M6 x 16
M6 x 40
M6 x 60
M6 x 70
M8 x 80SOC
M10 x 30
M18 x 50
M6 x 20
M6 x 35
M6 x 38
M6 x 40
M8 x 40
M14 x 1.5-8-1
M7 x 16
M8 x 25
M8 x 50
M12 x 177
M12 x 158
M8 x 60
M8
M11 x 52
M22
M14
10 ± 1
55 ± 5
90° ± 10°
40 ± 5
90° ± 10°
10 ± 1
25 ± 2.5
10 ± 1
10 ± 1
10 ± 1
10 ± 1
10 ± 1
25 ± 2.5
45 ± 5
90° ± 10°
325 ± 33
90° ± 10°
10 ± 1
10 ± 1
10 ± 1
25 ± 2.5
25 ± 2.5
65 ± 5
20 ± 2 x 90° + 10°
25 ± 2.5
Step1: 20 Nm ± 2 Nm
Step2: 85 Nm ± 5 Nm
Step3: 3 x 90° + 10°
25 ± 2.5
15 ± 1.5
25 ± 2.5
90° ± 10°
65 ± 5
22 ± 2.2
Size
Name
Tightening Torque
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
5
12
5
6
3
10
1
6
3
2
1
8
1
24
3
3
4
4
1
3
2
2
11
1
24
10
1
1
1
1
Quantity
DI01-20
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
Auto tensioner
Water pump assembly
Water pump pulley
Hot water inlet pipe assembly
Alternator bracket
Alternator
Air conditioner compressor assembly
Air conditioner compressor bracket
assembly
Air conditioner compressor sub
bracket assembly
Intake manifold
Bracket
Knock sensor
Camshaft position sensor
Booster pressure sensor
Exhauster manifold
Turbo charger assembly
Turbo charger adaptor piece
Nut
Combination bolt
T/C oil supply pipe
T/C oil return pipe
EGR valve assembly
EGR-LH pipe bolt
EGR combination bolt
EGR-RH pipe nut
Glow plug cable nut
Vacuum pump
Cooling fan bracket assembly
Cylinder head cover
M8 x 45(LOWER)
M12 x 90
M6 x 50
M6 x 12
M6 x 12
M8 x 32
M10 x 90
M8 x 95
M8 x 25
M8 x 60
M6 x 14
M8 x 16
M8 x 45
M8 x 130
M6 x 16
M8 x 28
M8 x 16
M6 x 16
M8
M8
M8
M8 x 22
M6 x 16
(Cylinder block side)
M16 (T/C side)
M6 x 16 (T/C side)
M6 x 16
(Cylinder block side)
M8 x 22
M6 x 16
M8 x 22
M6 x 16
M8 x 16
M8
M5
M6 x 20
M6 x 25
M6 x 65
M6 x 85
M6 x 35
Size
Name
NO.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
32 ± 3
82 ± 6
10 ± 1
10 ± 1
10 ± 1
25 ± 2.5
46 ± 4.6
46 ± 4.6
25 ± 2.5
25 ± 2.5
10 ± 1.0
25 ± 2.5
25 ± 2.5
25 ± 2.5
10 ± 1.0
20 ± 2.6
12 ± 1.7
10 ± 1.0
40 ± 4
25 ± 2.5
32 ± 3.2
25 ± 2.5
25 ± 2.5
25 ± 2.5
20 ± 2.0
10 ± 1.0
10 ± 1.0
25 ± 2.5
10 ± 1.0
35 ± 2.0
10 ± 1.0
25 ± 2.5
35 ± 2.0
15 ± 3
10 ± 1.0
10 ± 1.0
10 ± 1.0
10 ± 1.0
23 ± 2.3
Tightening Torque
1
1
7
4
2
4
2
4
1
3
1
1
6
6
1
2
1
2
10
4
1
1
1
1
1
2
2
2
2
2
4
4
2
5
3
5
1
3
21
Quantity
DI01-21
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
Vacuum modulator
WDT combination bolt
Oil dipstick tube
Oil filter assembly
Fuel rail assembly
Injector clamp washer
Fuel pipe clip (H-C)
Fuel pipe clip (C-I)
Crankshaft position sensor
Crankshaft position sensor
Fuel pressure sensor
Wiring
Intake manifold bracket
Power steering pump
Piston protrusion
Clearance between connecting rod
and pin boss
End play of crankshaft
Name
NO.
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
NEW: 0.100 ~ 0.245 mm // USED: 0.300 mm
10 ± 1.0
10 ± 1.0
10 ± 1.0
25 ± 2.5
25 ± 2.5
25 ± 2.5
25 ± 2.5
10 ± 1.0
180 + 20°
10 ± 1.0
10 ± 1.0
0.8 ± 0.4
0.7 ~ 1.5
10 ± 1.0
25 ± 2.5
25 ± 2.5
25 ± 2.5
25 ± 2.5
0.765 ~ 1.055
0.05 ~ 0.31
Tightening Torque
4
3
1
1
2
1
3
5
1
5
1
1
5
2
2
2
2
5
5
Quantity
M6 x 16SOC
M6 x 16
M6 x 16
M8 x 35SOC
M8 x 50SOC
M8 x 55SOC
M8 x 35SOC
M6 x 60
M6 x 19
M6 x 16
M5 x 17
GAP
M6 x 16
M8 x 16
M8 x 40
M8 x 100
NUT
Size
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