SsangYong Rexton. Service manual — part 17
DI01-22
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
ENGINE MOUNTING
Y220_01010
Notice
1. Disconnect the negative battery cable before removal.
2. Drain the engine oil.
3. Drain the engine coolant.
4. Be careful not to splash the fuel to the vehicle body. It may cause a fire or vulcanization of rubber products.
Make sure to block the fuel related hoses before removal.
1. Side Mountings
Left
Right
2. Transmission Mounting
3. Exhaust Manifold and Pipe
4. Cables and Connectors
REMOVAL AND INSTALLATION
DI01-23
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
1. Disconnect the negative battery cable.
2. Remove the engine hood assembly.
Note
Refer to “Body” section.
Engine Assembly - Removal
3. Remove the skid plate under the engine compartment.
Installaiton Notice
4. Loosen the radiator drain cock and drain the coolant.
Y220_01012
Y220_01013
Y220_01014
Notice
If not necessary, place the ignition switch at “OFF”
position.
Tightening torque
12 ± 1.2 Nm
Notice
1. Be careful not to contact with coolant. If contacted,
wash with soap and water to ensure all coolant is
removed.
2. Use only designated coolant.
3. Open the coolant reservoir cap to help the
draining.
Y220_01011
DI01-24
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
5. Loosen the cylinder block drain plug (under the intake
manifold) and drain the coolant completely.
6. Retighten the drain plug with the specified tightening
torque.
7. Remove the inlet hose (1) and the heater hose (2) under
the radiator.
8. Remove the coolant outlet hose over the radiator.
9. Remove the radiator grille and loosen the hose clamp on
the outlet port of turbo intercooler.
Note
For the removal and installation of radiator grille,
refer to “Cooling System” section.
Y220_01015
Y220_01016
Y220_01017
Y220_01021
Notice
Be careful not to damage the rubber hose.
Notice
Be careful not to damage the rubber hose.
Tightening torque
30 Nm
DI01-25
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
14. Loosen the clamp on the inlet hose of intercooler.
13. Loosen the clamps and remove the intake air hose from
the turbo charger.
10. Loosen the hose clamp on intake air hose of turbo charger
and remove the intake air hose.
11. Separate the outlet hose of oil separator from the intake
air hose of turbo charger.
12. Loosen the clamp on the intake air duct hose of turbo
charger at the air cleaner side and separate the hose
from the air cleaner housing.
Y220_01022
Y220_01018
Y220_01020
Y220_01023
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