SsangYong Rexton. Service manual — part 369
SSANGYONG Y200
1B3-52 DIESEL ENGINE MECHANICAL
YAD1BDA0
YAD1BDB0
YAD1BDC0
YAD1BDD0
11. Remove the fuel filter.
12. Remove the camshaft.
13. Remove the socket bolts (4) in the chain box using
the socket wrench 115 589 03 07 00.
14. Remove the injection pump. Refer to Section 1F3
Diesel Engine Control.
10. Remove the generator bracket (16).
DIESEL ENGINE MECHANICAL 1B3-53
SSANGYONG Y200
YAD1BDE0
YAD1BDF0
YAD1BDG0
YAD1BDH0
15. Remove the oil pan bolts (8, 9) in the area of the
timing case cover (14).
16. Slightly loosen the remaining oil pan bolts.
17. Remove the timing case cover (19) bolts and then
remove the timing case cover (14).
Notice: Be careful not to damage the cylinder
head gasket or oil pan gasket.
2. Install the timing case cover.
Installation Notice
Bolts arrangement
1. M6 x 60
2. M6 x 70
3. M6 x 40
Tightening Torque
10 N•m (89 lb-in)
Installation Procedure
1. Thoroughly clean the sealing surface and apply
sealant.
SSANGYONG Y200
1B3-54 DIESEL ENGINE MECHANICAL
YAD1BDC0
YAD1BDJ0
YAD1BDK0
YAD1BDL0
3. Tighten the socket bolts in the chain box.
Installation Notice
4. Tighten the oil pan bolts.
Installation Notice
5. Install the flange, vibration damper and crankshaft
belt pulley.
Notice: Replace front radial seal if necessary.
6. Install the generator bracket.
Installation Notice
7. Install the generator.
Installation Notice
Tightening
Torque
25 N•m (18 lb-ft)
45 N•m (33 lb-ft)
Upper
Lower
Tightening Torque
25 N•m (18 lb-ft)
Tightening
Torque
10 N•m (89 lb-in)
10 N•m (89 lb-in)
25 N•m (18 lb-ft)
Socket Bolt
M6 Bolt
M8 Bolt
Tightening
Torque
25 N•m (18 lb-ft)
25 N•m (18 lb-ft)
Front
Side
DIESEL ENGINE MECHANICAL 1B3-55
SSANGYONG Y200
YAD1BDM0
YAD1BDN0
YAD1BDP0
YAD1BD80
8. Install the cylinder head cover.
Installation Notice
9. Tighten the injection pump mounting bolts.
Installation Notice
10. Install the fuel filter.
Installation Notice
11. Install the vacuum pump.
Installation Notice
12. Install the power steering pump.
Installation Notice
13. Install the power steering pump pulley.
Installation Notice
14. Install the guide pulley bracket.
Installation Notice
Tightening Torque
10 N•m (89 lb-in)
Tightening Torque
23 N•m (17 lb-ft)
Tightening Torque
25 N•m (18 lb-ft)
Tightening Torque
10 N•m (89 lb-in)
Tightening Torque
32 N•m (24 lb-ft)
Tightening Torque
23 N•m (17 lb-ft)
Tightening Torque
9 N•m (80 lb-in)
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