SsangYong Rexton. Service manual — part 368
SSANGYONG Y200
1B3-48 DIESEL ENGINE MECHANICAL
YAD1BD40
Installation Procedure
Notice: In case the prechambers are reused,
inspect the prechambers thoroughly, if the ball
pin by heat and fire is broken, it can not be used.
1. Clean the sealing surface of the prechamber.
2. Insert the prechamber into the cylinder head at
the same time aligning the cam on the collar of
the prechambers with the slots in the cylinder
head.
Installation Notice
If the spacer rings are fitted to the prechambers,
the spacer rings should be replaced with rings of
the same thickness.
3. Coat the threaded ring with oil and assemble the
ring by using the serration wrench 603 589 00 09
00.
Installation Notice
Tightening Torque
130 N•m (96 lb-ft)
Thickness of Spacer Ring
0.3, 0.6, 1.0 mm
DIESEL ENGINE MECHANICAL 1B3-49
SSANGYONG Y200
OIL PAN
YAD1BD50
1 Gasket. . . . . . . . . . . . . Replace
2 Oil Pan
3 Bolt . . . . . . . . . . ... 10 N•m (89 lb-in)
4 Washer . . . . . . . . . . . . ... Replace
5 Drain Plug . . . . . . . . 25 N•m (18 lb-ft)
6 Bolt . . . . . . . . . . ... 10 N•m (89 lb-in)
7 Bolt . . . . . . . . . . ... 25 N•m (18 lb-ft)
Notice: Replace the washer seal with new one.
SSANGYONG Y200
1B3-50 DIESEL ENGINE MECHANICAL
TIMING CASE COVER
Preceding Work : Removal of the cooling fan
Removal of the V-belt tensioning device
Removal of the vibration damper and hub
Removal of the generator
YAD1BD60
1 Bolt . . . . . . . . . . ... 10 N•m (89 lb-in)
2 Cylinder Head Cover
3 Gasket . . . . . . . . . . . . . Replace
4 Socket Bolt . . . . . . . .. 25 N•m (18 lb-ft)
5 Fuel Filter
6 Square Nut
7 Oil Pan
8 Socket Bolt . . . . . . . .. 10 N•m (89 lb-in)
9 Bolt . . . . . . . . .. M6 : 10 N•m (89 lb-in)
. . . . . . . . . . . M8 : 23 N•m (17 lb-ft)
10 Power Steering Pump
11 Bolt
12 Belt Pulley
13 Bolt . . . . . . . . . . ... 32 N•m (24 lb-ft)
14 Timing Case Cover
15 Bolt . . . . . . . . . . ... 23 N•m (17 lb-ft)
16 Generator Bracket
17 Bolt . . . . . . . . . . ... 45 N•m (33 lb-ft)
18 Bolt . . . . . . . . . . ... 25 N•m (18 lb-ft)
19 Bolt . . . . . . . . . . ... 10 N•m (89 lb-in)
20 Closing Cover
21 Socket Bolt . . . . . . . .. 23 N•m (17 lb-ft)
22 Guide Pulley
23 Bolt . . . . . . . . . . . . 9 N•m (80 lb-in)
24 Guide Pulley Bracket
25 Nut . . . . . . . . . . . 23N•m (17 lb-ft)
DIESEL ENGINE MECHANICAL 1B3-51
SSANGYONG Y200
YAD1BCV0
YAD1BD70
YAD1BD80
YAD1BD90
7. Remove the guide pulley bracket (24).
Tools Required
116 589 03 07 00
T Type Socket Wrench
Removal Procedure
1. Remove the fan clutch and cooling fan belt pulley.
2. Drain the engine oil completely.
3. Remove the crankshaft pulley.
4. Loosen the bolt (1) and then remove the cylinder
head cover (2) and gasket.
5. Remove the vacuum pump.
6. Detach the closing cover (20). Remove the bolts
(21) and then remove the guide pulley (22).
8. Disconnect the pipes of power steering pump and
remove the belt pulley.
Notice: Be careful not to lose the key.
9. Remove the nut and pull out the bolt and then
remove the power steering pump.
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