SsangYong Rexton. Service manual — part 23
DI01-46
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
C. Unscrew the turbo charger mounting bracket bolts.
Installation Notice
D. Unscrew the turbo charger mounting bolts to exhaust
manifold.
E. Remove the turbo charger assembly.
Installation Notice
Tightening torque
25 ± 2.5 Nm
12. Remove the alternator assembly.
A. Unscrew the bolts and remove the alternator.
Note
Alternator Capacity: 140 A
Installation Notice
Y220_01082
Y220_01083
Y220_01084
Y220_01085
Tightening torque
25 ± 2.5 Nm
Notice
Use only 12 1/2 wrench.
Tightening torque
46 ± 4.6 Nm
DI01-47
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
B. Remove the alternator mounting bracket.
Installation Notice
Y220_01086
M13 bolt
Torx 6 bolt
25 ± 2.5 Nm
25 ± 2.5 Nm
DI01-48
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
2. Remove the injectors with a injector extractor (special
tool).
1. Unscrew the injector nozzle holder bolts (12-sided) and
remove the injector bracket.
Installation Notice
3. If the copper washer is in injector hole, remove it with a
special tool as shown in the figure.
Engine - Disassembly and Reassembly
Y220_01089
Y220_01090
Y220_01092
Notice
• Be careful not to take off the sealing caps on the
injectors and fuel system.
• Replace the copper washers with new ones when
installing.
Tightening torque
9 ± 1.0 Nm,
190° + 10°
DI01-49
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
4. Remove the glow plugs with a special tool.
Installation Notice
5. Unscrew the Torx bolts and remove the common rail from
the engine.
Installation Notice
6. Remove the booster sensor from the engine.
Installation Notice
7. Unscrew the bolt and remove the camshaft position
sensor.
Installation Notice
Y220_01091
Y220_01087
Y220_01088
Y220_01093
Tightening torque
15 ± 3 Nm
Tightening torque
25 ± 2.5 Nm
Notice
Plug the openings with sealing cap.
Tightening torque
10 ± 1.0 Nm
Tightening torque
12 ± 1.7 Nm
• Apply Loctite on the thread before installation.
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