SsangYong Rexton. Service manual — part 571
MANUAL TRANSMISSION 5B-41
SSANGYONG Y200
YAD5B0N0
YAD5B0Q0
Assembly Procedure
1. Install the O-ring and steel ring to the rear of the
extension housing.
2. Install the vent to the extension housing.
SHIFT COVER
Disassembly Procedure
1. Using a hammer and a pin punch (3/16) remove
the selector arm roll pin.
2. Before removal, note the correct position of the
interlock plate and selector arm and remove the
shift shaft.
3. Check and clean all removed parts and replace if
necessary.
YAD5B0P0
Assembly Procedure
1. If the shaft cup plug was removed, apply plug
outer surface with sealer and install it into the
cover.
2. Install the fork pads and selector plates onto the
1-2 and 3-4 shift forks.
3. Assemble the sift cover parts as follows :
•
Push the shift shaft into the cover until the front
of the shaft is at the inside of the cover.
SSANGYONG Y200
5B-42 MANUAL TRANSMISSION
•
Install the 1-2 shift fork and its selector plate.
YAD5B0R0
YAD5B0S0
YAD5B0U0
YAD5B0T0
•
Push the shift shaft through the 1-2 shift fork.
•
Place the selector arm and interlock plate in the
cover.
Note the position of the interlock plate and
selector arm.
•
Push the shift shaft through the 3-4 shift fork.
MANUAL TRANSMISSION 5B-43
SSANGYONG Y200
YAD5B0W0
YAD5B0Y0
•
Install the 3-4 shift fork and its selector plate.
•
Push the shift shaft through the 3-4 shift fork.
YAD5B0X0
YAD5B0V0
•
Install the roll pin that fixes the selector arm to
the shift shaft.
4. Check the shift cover parts for proper assembly
as follows :
•
Insert a pin punch (3/16) into the offset lever
hole of the shift shaft.
•
Place the shift cover to the flat ground and rotate
the shift shaft so that the punch is vertical.
SSANGYONG Y200
5B-44 MANUAL TRANSMISSION
•
Selector arm should be aligned with the 3/4 shift
fork selector plate.
YAD5B0Z0
YAD5B1A0
5. Lubricate and install the O-ring on the rear of the
shift cover.
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