SsangYong Rexton. Service manual — part 585
PART TIME - T/C 5D1-31
SSANGYONG Y200
Cleaning Procedure
Notice: Before cleaning, check the magnet for the
presence of metal particles which indicate internal
chipping of the transfer case.
1. Using cleaning solvent, clean the residual oil and
dirt deposits.
Notice: During cleaning, be careful not to damage
the metal surfaces.
2. After cleaning, dry the parts with low pressure(Max.
20 psi) compressed air.
3. Lubricate the ball bearings and needle bearings
with transfer case oil after cleaning.
Notice: Protect the lubricated bearings from dust.
Inspection Procedure
1. Visually check the all removed parts.
Notice: Always replace the hose coupling, O-ring
and oil seal with new parts.
2. Inspection Terms
•
Burr : Local rise of material forming protruding
sharp edge
•
Chip : An area from which a small fragment has
been broken off or cut
•
Crack : Surface break of line nature indicating
partial or complete separation of material.
•
Excessive wear : Heavy or obvious wear beyond
e x pe c ta t ions c o ns id erin g c ond it io n s of
operation.
•
Indentation : Displacement of material caused
by localized heavy contact.
•
Galling : Breakdown of metal surface due to
excessive friction between parts. Particles of
the softer material are torn loose and welded to
the harder material.
•
Nick : Local break or notch, usually displacement
of material rather than loss.
•
Scoring : Tear or break in metal surface from
contact under abnormal pressure.
SSANGYONG Y200
5D1-32 PART TIME - T/C
•
Step wear : Heavy wear that produces a step
that can be seen or felt between adjacent
contact and non-contact surfaces.
•
Uneven wear : Condition of localized, unevenly
distributed wear Includes hollows, shiny spots,
uneven polish and other visual indications.
3. Specific Inspection
•
Referring to normal gear tooth face, specifically
inspect the uneven wear and chips of gear tooth.
Replace or repair if necessary.
YAD5D590
PART TIME - T/C 5D1-33
SSANGYONG Y200
Normal Wear
End Face Wear
Traveling Face Wear
Upper Face Wear
Lower Face Wear
Normal
Description
Abnormal
YAD5D600
YAD5D610
YAD5D630
YAD5D620
YAD5D640
YAD5D650
YAD5D660
4. Inspection of contact patterns
YAD5D670
YAD5D680
SSANGYONG Y200
5D1-34 PART TIME - T/C
Corner chip at drive face
Edge chip at drive face
Corner chip at coast face
Chip within contact pattern
Chip completely through
tooth
Side edge chip at drive face
Patterns
Description
Action
YAD5D690
YAD5D700
YAD5D710
YAD5D720
5. Chip pattern of the gear face
YAD5D730
Repair
Repair
Repair
Replace
Replace
Replace
YAD5D740
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