SsangYong Rexton. Service manual — part 497

SSANGYONG Y200

4A-18 BRAKE SYSTEM

YAD4A380

YAD4A390

YAD4A400

YAD4A410

•

Check the cylinder for excessive wear.

Notice:

•

Replace the cylinder assembly when there
occurs any damage or wear in the cylinder.

•

Clean the contaminated oil of the assembly.

•

Install the 1st piston and 2nd piston assembly
from the master cylinder assembly.

Installation Procedure

1. Install the retainer ring using the snap ring plier.

2. Install the master cylinder into the booster.

Installation Notice

Tightening Torque

8 - 12 N•m

(71 - 106 lb-in)

3. Install the master cylinder completely and then

connect the brake pipe.

Installation Notice

Tightening Torque

15 - 18 N•m

(11 - 13 lb-ft)

BRAKE SYSTEM 4A-19

SSANGYONG Y200

YAD4A420

YAD4A430

YAD4A440

YAD4A450

BRAKE BOOSTER

Removal Procedure

1. Remove the master cylinder assembly and pull

out the cotter pin from the push rod of the brake
booster.

2. Remove the clevis pin.

Installation Procedure

1. Installation should follow the removal procedure

in the reverse order.

2. Bleed the brake system after the installation.

4. Remove the brake booster from the vehicle.

3. Remove the nuts mounting the booster.

SSANGYONG Y200

4A-20 BRAKE SYSTEM

YAD4A460

YAD4A470

YAD4A480

YAD4A490

STOPLAMP SWITCH

Removal & Installation Procedure

1. Disconnect the negative battery cable.

2. Separate the stoplamp switch from the connector.

3. Remove the stoplamp switch nut and disconnect

the switch.

4. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

21 - 35 N•m

(15 - 26 lb-ft)

BRAKE PEDAL

Removal & Installation Procedure

1. Remove the bolts/nuts mounting the brake pedal

and disconnect the cotter pin.

BRAKE SYSTEM 4A-21

SSANGYONG Y200

YAD4A500

YAD4A510

YAD4A520

YAD4A530

2. Remove the brake pedal assembly.

3. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

16 - 32 N•m

(12 - 24 lb-ft)

BRAKE HOSE & PIPE

Removal Procedure

1. Remove the brake pipe.

•

Remove the pipe from the master cylinder.

•

For ABS/ABD, remove the brake pipe from the
control unit.