SsangYong Rexton. Service manual — part 32
DI02-19
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
Preceding Works:
- Removal of fan belt
- Removal of fuel supply and return lines
- Removal of intake manifold mounting bracket
Removal
1. Remove the injector fuel line and connector, and glow
plug connector
2. Remove the cylinder head cover.
3. Remove the camshaft position sensor.
Y220_02065
Y220_02063
Y220_02062
Notice
Plug the openings of injector holes and common rail
with the protective caps.
DI02-20
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
7. Remove the camshaft bearing cap bolts so that the
tightening force can be relieved evenly.
• Intake: #1, #3, #6
• Exhaust: #7, #9, #12
* However, there is no specific removal sequence.
5. Remove the chain tensioner.
Preceding work: removal of EGR pipe and oil dipstick tube
6. Hold the camshafts and remove the intake camshaft
sprocket and exhaust camshaft sprocket.
4. Mark on the intake camshaft sprocket and exhaust
camshaft sprocket for timing setting during installation.
Y220_02069
Y220_02068
Y220_02067
Y220_02066
Intake
Exhaust
DI02-21
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
• Intake: #2, #4, #5
• Exhaust: #8, #10, #11
* Do not remove the bolts at a time completely. Remove
them step by step evenly or camshaft can be seriously
damaged.
8. Remove the intake and exhaust camshafts from the
cylinder head.
9. Remove the finger follower and the HLA device.
Y220_02071
Y220_02070
Notice
Avoid contact with hot metal parts when removing
the HLA device immediately after stopping the
engine.
DI02-22
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
1. Install the HLA device and finger follower. Check the HLA
device with the diagnosis procedures before installation.
2. Place the bearing cap with the OT marks on both
camshafts facing upward.
3. Tighten the camshaft bearing cap bolts.
• Intake: #2, #4, #5
• Exhaust: #8, #10, #11
• Intake: #1, #3, #6
• Exhaust: #7, #9, #12
Tightening torque
25 Nm
Installation
Y220_02072
Y220_02073
1
2
3
4
5
6
7
8
9
10
11
12
Y220_02074
1
2
3
4
5
6
7
8
9
10
11
12
Y220_02075
Notice
• Put the cylinder head on the locating pins.
Notice
• Apply the sealant on the cap (#12) for the vacuum
pump when installing.
• Apply the oil on the bearing journals before
installation.
Notice
Check the finger follower positions and align if
needed.
Intake
Exhaust
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