SsangYong Rexton. Service manual — part 507

REAR BRAKE 4C-19

SSANGYONG Y200

Installation Procedure

1. Install the wheel cylinder to the backing plate.

Installation Notice

Tightening Torque

8 - 12 N•m

(71 - 106 lb-in)

2. Install both brake linings between the wheel

cylinder and the bottom anchor plate. And then
install adjuster and each return spring.

3. Connect the parking cable.

4. The outside diameter of the lining set to Ø 253.08

- Ø 253.50 mm by rotating the adjuster screw.

YAD4C400

YAD4C410

YAD4C420

YAD4C430

SSANGYONG Y200

4C-20 REAR BRAKE

5. Install the plate and drum to the axle shaft

sequently.

6. Check that the brake drum is rotated properly by

hand.

Notice: Adjust the adjuster screw as needed.

7. Connect the brake pipe to the wheel cylinder.

Installation Notice

Tightening Torque

15 - 19 N•m

(11 - 14 lb-ft)

8. Bleed the brake system and verify the parking

brake operation.

Install the tire.

YAD4C440

YAD4C450

REAR BRAKE 4C-21

SSANGYONG Y200

UNIT REPAIR

WHEEL CYLINDER

Disassembly Procedure

1. Remove the upper brake return spring and remove

the wheel cylinder with pulling the upper lining
outside.

2. Disassembly the wheel cylinder assembly.

•

Remove the dust boot and do not reuse them
(1).

•

Remove the piston (2).

•

Remove the piston cup and do not reuse it (3).

•

Remove the spring assembly (4).

•

Remove the bleeder screw (5).

3. Clean all the parts with the denatured alcohol. Dry

the parts with unlubricated compressed air.

Bleeder Screw

7 - 10 N•m

(62 - 89 lb-in)

8 - 12 N•m

(71 - 106 lb-in)

Wheel Cylinder

Mounting Bolt

Notice: Lubricate the new seals, the piston, the
piston cup and the wheel cylinder bore with clean
brake fluid before assembly.

4. Installation should follow the removal procedure

in the reverse order.

5. Tighten the bleeder screw and wheel cylinder as

specified torque.

YAD4C460

YAD4C470

YAD4C480

SSANGYONG Y200

4C-22 REAR BRAKE

2. Pull out the lever pin (arrow) and Disconnect the

the parking brake lever and the adjuster lever.

3. Installation should follow the removal procedure

in the reverse order.

YAD4C500

PARKING BRAKE LEVER

1. Disconnect the parking brake lever and the

adjuster lever from the lining.

YAD4C490