SsangYong Rexton. Service manual — part 610

SSANGYONG Y200

5D2-88 TRANSFER CASE - TOD

54. Holding the slotted support bracket tight against

the motor housing end, secure the bracket to the
transfer case, tightening the bolt with lock washer.

Installation Notice

Tightening Torque

8 - 11 N•m

(71 - 97 lb-in)

55. Retighten the two nuts that attach the slotted

support bracket to the end of the motor.

Installation Notice

Tightening Torque

3 - 6 N•m

(27 - 53 lb-in)

56. Install the clutch coil wire terminal(brown) and other

shift motor wires to the 7-pin connector(black).

57. Install the connector retainer at the connector end.

58. Connect the front and rear speed sensors wiring

to the 7-pin connector(white).

59. Install the rear case flange on the output shaft.

60. Install the rubber seal, output shaft yoke washer

and nut. Tighten the nut.

Installation Notice

61. Install the drain plug and tighten.

Tightening Torque

19 - 30 N•m

(14 - 22 lb-ft)

62. Fill the transfer case with 1.4 liters of Automatic

Transmission Fluid or equivalent.

63. Install the fill plug and tighten.

Installation Notice

64. Install the transfer case as outlined in removal and

Installation.

Tightening Torque

19 - 30 N•m

(14 - 22 lb-ft)

Tightening Torque

137 - 196 N•m

TRANSFER CASE - TOD 5D2-89

SSANGYONG Y200

SPECIAL TOOLS AND EQUIPMENT

SPECIAL TOOLS TABLE

Snap Ring Plier

Bearing Installer

YAD5D780

YAD5D800

Input Shaft Support

Bearing Removal/

Installer

YAD5D790

YAD5D810

Seal Installer

YAD5D820

SECTION 6A

POWER STEERING

TABLE OF CONTENTS

General Description and Operation . . . . . . 6A-2

Specifications . . . . . . . . . . . . . .. 6A-2

Diagnostic Information and Procedures . . . .. 6A-3

Component Locator . . . . . . . . . . . 6A-4

Power Steering System Locator . . . . . . . 6A-4

Steering Gear Box Cross Section . . . . . . . 6A-5

Power Steering Assembly . . . . . . . . . 6A-6

General Inspection . . . . . . . . . . . ... 6A-7

Oil Pump Pressure . . . . . . . . . . . ... 6A-7

Power Steering Gear Preload Adjustment . . . . 6A-8

Oil Change . . . . . . . . . . . . . . .. 6A-8

Oil Quantity Check and Air Bleeding . . . . . 6A-9

Maintenance and Repair . . . . . . . . ... 6A-12

On-Vehicle Service . . . . . . . . . . . ... 6A-12

Power Steering Pipe/Hose . . . . . . . . .. 6A-12

Power Steering Box Assembly . . . . . . ... 6A-13

Steering Gear Pump . . . . . . . . . . .. 6A-14

Assembly Installation . . . . . . . . . . 6A-14

Unit Repair . . . . . . . . . . . . . . .. 6A-17

Steering Gear Box . . . . . . . . . . . . 6A-17

Special Tools and Equipment . . . . . . . 6A-23

Special Tools Table . . . . . . . . . . . 6A-23

SSANGYONG Y200

6A-2 POWER STEERING

Number of spoke

Outer Diameter

Type

Gear Ratio

Steering Angle

Type

MAX. Pressure

Outlet

Size

Upper

Lower

Turning Radius

Type

Capacity

Steering Wheel

Steering Gear Box

Oil pump

Tilt column Angle

Oil

GENERAL DESCRIPTION AND OPERATION

SPECIFICATIONS

4-Spoke Type

390 mm

Rack and pinion

36° 17´

32° 40´

Vane

82 ~ 92 kgf/cm²

10.5L/min

124mm

4 °

4 °

5.7 m

ATF DEXRON II

1 L

Inner

Outer