SsangYong Rexton. Service manual — part 608
SSANGYONG Y200
5D2-80 TRANSFER CASE - TOD
44. If required, remove the front yoke to flange seal
by prying and pulling on the curved-up lip of the
yoke to flange seal.
Notice: Be careful not to damage the bearing,
bearing cage or case.
45. If required, remove the internal snap ring retaining
the front output shaft ball bearing and remove the
bearing.
43. If replacement of the needle bearing and bushing
is required, press the bearing and bushing is
required, press the bearing and bushing out as
follows:
•
Position the input shaft on Axle Bearing/Seal
plate, and using Pinion Bearing Cone Replacer
as a spacer.
•
Insert Input Shaft Bearing Remover into the input
shaft so it is resting on top of the bearing cage.
•
Tighten the actuator pin until it stops, then press
the bearing and bushing out together.
YAD5D500
YAD5D510
Assembly Procedure
1. Before assembly, lubricate all parts with Automatic
Transmission Fluid or equivalent.
2. If removed, drive the bearing into the front output
case bore.
Notice: Drive the bearing in straight, making sure
it is not cocked in the bore.
3. Install the internal snap ring that retains the bearing
to the front case.
4. If removed, install the front yoke to flange seal in
the front case bore.
5. If removed, install the yoke to flange seal into the
mounting adapter bore.
YAD5D520
TRANSFER CASE - TOD 5D2-81
SSANGYONG Y200
YAD5D530
YAD5D540
YAD5D550
YAD5D560
6. If the input shaft needle bearing and bushing were
removed, install a new bearing and bushing as
detailed in the following steps:
Press a new needle bearing, then a new bushing
in the input shaft as follows:
•
Position the input shaft on Axle Bearing/Seal
Plate or equivalent, and Pinion Bearing Cone
Replacer as a spacer.
•
Press a new needle bearing into the end of the
input shaft until it seats in the input shaft.
12. Install the front planet to the sun gear and input
shaft.
13. Install the internal snap ring to the planetary carrier.
7. The recessed face of the sun gear and the snap
ring groove on the bearing outer race should be
toward the rear of the transfer case.
8. The stepped face of the thrust washer should face
toward the bearing.
9. Slide the sun gear, thrust plate and thrust washer
into position on the input shaft.
10. Press the bearing over the input shaft.
11. Install the external snap ring to the input shaft.
•
Press in a new bushing.
SSANGYONG Y200
5D2-82 TRANSFER CASE - TOD
YAD5D570
YAD5D580
YAD5D590
YAD5D600
14. Place the tangled snap ring in the case. Expand
snap ring with snap ring pliers and install planetary
carrier assembly. Check installation by holding
the case and carefully tapping the face of the input
shaft against a wooden block to make sure the
snap ring is installed.
15. Remove all traces of gasket sealant from the front
case and mounting adapter mating surfaces.
Install a bead of gasket sealant on the surface of
the front case.
19. Install the output shaft and oil pump in the input
shaft.
Make sure that the internal splines of the ouput
shaft engage the internal splines of the high-low
shift collar.
Make sure that the oil pump retainer arm and oil
filter leg are in the groove and slot of the front case.
18. Inspect the outside surfaces and bore of the oil
pump.
16. Install the high-low shift fork and high-low collar as
an assembly into the front planet.
17. If new pump is used, align the flat of the output
shaft and the flat of the pump. Slide the pump onto
the output shaft.
TRANSFER CASE - TOD 5D2-83
SSANGYONG Y200
YAD5D610
YAD5D620
YAD5D630
YAD5D640
20. Install the magnet in the slot in the front case just
above the oil filter leg.
21. Install the front output shaft in the front case.
22. Install the thrust washer on the rear output shaft.
26. Install snap ring onto the rear output shaft. Start
the snap ring over the spline and use the wave
spring to seat the snap ring in the snap ring
groove.
If the snap ring will not install, the thrust washer
inside the clutch pack may not be seated properly.
27. Install wave spring, insulator washer and armature.
(Three offset slots must align with housing to be
installed)
Notice: Three slots on the thrust washer must be
aligned with the three tabs on the clutch pack
housing.
24. Install tone wheel onto the front output shaft. Make
sure the spline on the tone wheel engages the
spline on the front output shaft.
25. Install clutch pack assembly onto the rear output
shaft. Make sure the spline of the clutch pack
engages to the spline of the sprocket.
23. Install the chain, drive sprocket and driven
sprocket as an assembly over the output shaft.
Notice: The driven sprocket (on the front output
shaft) must be installed with the marking REAR
facing toward the rear case, if so marked.
Drive sprocket has a bushing pressed into it.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст