SsangYong Rexton. Service manual — part 377
SSANGYONG Y200
1B3-84 DIESEL ENGINE MECHANICAL
YAD1BFG0
YAD1BFH0
YAD1BFJ0
YAD1BFK0
Tools Required
000 589 04 14 00
Tensoning Strap
001 589 53 21 00
Dial Gauge
363 589 02 21 00
Dial Gauge Holder
Removal Procedure
1. Remove combustion residues from the cylinder
bores.
2. Remove the connecting rod bolts (12) and then
remove the connecting rod bearing caps (11).
5. Remove the snap ring (4) and pull out the piston
pin (5).
6. Separate the piston and connecting rod.
4. Remove the piston (6) and connecting rod (8).
3. Remove the connecting rod bearing shells (9, 10).
Notice: Be careful not mix the bearing caps and
shells each other.
DIESEL ENGINE MECHANICAL 1B3-85
SSANGYONG Y200
YAD1BFL0
YAD1BFM0
YAD1BFN0
YAD1B2V0
Installation Procedure
1. Fit the piston onto the connecting rod so that the
arrow (15) and the locking slot (16) are facing in
direction of the vehicle.
5. Install and arrange the piston rings to be evenly
120° from each ends gap.
3. Install the new snap ring (4) into the grooves
(arrow).
4. Check the piston rings (1, 2, 3) and replace them
if necessary.
2. Coat the piston pin (15) with engine oil and insert
it by hand.
Notice: Do not heat up the piston.
SSANGYONG Y200
1B3-86 DIESEL ENGINE MECHANICAL
YAD1BFQ0
YAD1BFR0
YAD1BFS0
YAD1BFT0
6. Coat the cylinder bore, connecting rod bearing
journal, connecting rod bearing shell and piston
with oil.
7. Compress the piston rings with a tensioning strap
000 589 04 14 00.
11. Measure stretch shaft diameter (C) of the
connecting rod bolts.
9. Insert the connecting rod bearing shells (9, 10).
Notice: Be careful of the difference in upper and
lower bearing shells and not to be changed.
10. Position the connecting rod bearings caps.
Notice: Position so that the retaining lugs are on
the same side of the connecting rod bearing
(arrow).
8. Insert the piston assembly into the cylinder with a
wooden stick (18).
Notice: The arrow on the piston crown must point
toward the front of vehicle.
L i m i t ‘ C ’
7.1 mm
DIESEL ENGINE MECHANICAL 1B3-87
SSANGYONG Y200
YAD1BFU0
YAD1BFV0
YAD1BFW0
12. Coat the bolts (12) with oil and then tighten the
bolts.
Installation Notice
15. Position the piston at TDC and measure the
distance between the piston crown and the
crankcase surface using dial gauge 001 589 00
53 21 and dial gauge holder 363 589 02 21 00.
14. Measure clearance between the piston crown and
cylinder.
13. Rotate the crankshaft and check axial clearance
between the connecting rod and crankshaft.
Tightening Torque
35 N•m (26 lb-ft)+ 90°
Notice: Measure at points marked.
Standard
Max. 0.965 mm
Standard
Max. 0.12 mm
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст