SsangYong Rexton. Service manual — part 322
M162 ENGINE MECHANICAL 1B1-91
SSANGYONG Y200
1 Oil Pump Chain Tensioner
2 Oil Pump Chain Bushing
3 Oil Pump Chain Spring
4 Crankshaft Sprocket
5 Key
YAD1B2L0
CRANKSHAFT SPROCKET
Preceding Work : Removal of oil pan
Removal of tensioning rail
Removal of crankcase guide rail
6 Bolt (M8 x 20, 1 piece) / Washer
. . . . . . . . . . 29-35 N•m (21-26 lb-ft)
7 Oil Pump Sprocket
8 Oil Pump
9 Oil Pump Roller Chain
10 Timing Chain
SSANGYONG Y200
1B1-92 M162 ENGINE MECHANICAL
YAD1B2N0
YAA1C850
Tools Required
615 589 01 33 00
Crankshaft Sprocker Puller
Removal & Installation Procedure
1. Put the assembly mark at the crankshaft sprocket
(4) and the timing chain (10) with the paint (arrow).
Notice: Align the assembly marks on cranshaft
sprocket and timing chain. Also, align the
assembly marks on camshaft sprocket and timing
chain when installing.
2. Unscrew the bolt (6) and remove the oil pump
sprocket (7) from the oil pump.
Installation Notice
3. Remove the oil pump roller chain (9).
4. Remove the oil pump chain tensioner (1), oil pump
chain bushing (2), and the oil pump chain spring
(3).
Tightening Torque
29 - 35 N•m
(21 - 26 lb-ft)
5. Remove the crankshaft sprocket (4) using the
crankshaft sprocket puller 615 589 01 33 00.
Notice:
•
Make sure not to lose the crankshaft pulley key
(5) when removing.
•
Install the crankshaft sprocket (4) after warming
it up.
6. Installation should follow the removal procedure
in the reverse order.
M162 ENGINE MECHANICAL 1B1-93
SSANGYONG Y200
LUBRICATION SYSTEM
ENGINE OIL SPECIFICATION
1 Drain Plug . . . . . . . . 25 N•m (18 lb-ft)
2 Oil Filter
3 Engine Oil Filler Cap
4 Dipstick Gauge
Specifications
Application
Capacity
Quality
Viscosity
Replacemant
Descrition
Min : 6.7 L, Max : 8.2 L
•
API SH or above grade
•
ACEA : A2 or A3
•
Approved oil by MB Sheet 229.1
•
Approved oil by MB Sheet 224.1
•
Initial at 1000-1500 km, Replace every 15000 km
YAD1B2W0
SSANGYONG Y200
1B1-94 M162 ENGINE MECHANICAL
1 Oil Pump
2 Oil Gallery (to oil filter)
3 Oil Filter
4 Oil Pressure Switch
5 Main Oil Gallery
6 Cylinder Head Closing Cover
7 Oil Gallery (At Chain Tensioner)
8 Oil Non-return Valve
9 Chain Tensioner
10 Vent (Chain Tensioner)
11 Front Closing Cover (
φ
17 mm)
12 Oil Gallery (Perpendicular to The Shaft)
13 Ball (
φ
6 mm)
14 Oil Spray Nozzle (Timing Chain)
15 Oil Gallery (At Cylinder Head)
16 Ball (
φ
15mm)
17 Oil Restriction Inner (
φ
4mm)
18 Oil Supply (To Exhaust Camshaft)
19 Oil Supply (To Intake Camshaft)
OIL CIRCULATION
20 Oil Supply (To Exhaust Camshaft Bearing)
21 Oil Supply (To Intake Camshaft Bearing)
22 Oil Gallery (Oil Supply to Exhaust Valve
Tappet)
23 Oil Gallery (Oil Supply to Intake Valve Tappet)
24 Camshaft Closing Cover
25 Ball (
φ
8 mm)
26 Screw Plug
27 Camshaft Adjuster
28 Front Closing Cover (Intake Camshaft)
29 Front Treaded Bushing (Exhaust Camshaft)
30 Valve tappet
a Oil Gallery (From Oil Pump to Oil Filter)
b Main Oil Gallery
c Oil Return Line (Oil Returns to the Oil Pan when
Replacing the Filter Element)
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