SsangYong Rexton. Service manual — part 630
SSANGYONG Y200
7B-22 GENERAL HVAC SYSTEM
GSL
DSL
5. Remove the radiator grill plate.
6. Remove the fan bolts.
7. Disconnect the fan connector and then remove the
condenser fan from the condenser.
8. Remove the bolts and nuts retaining condenser
and then remove the condenser from the vehicle.
9. Installation should follow the removal procedure
in the reverse order.
Notice: The used O-ring must be replaced by the
new part.
YAD7B420
YAD7B430
YAD7B440
YAD7B450
GENERAL HVAC SYSTEM 7B-23
SSANGYONG Y200
COMPRESSOR
Removal & Installation Procedure
1. Discharge and recover the refrigerant from the
system.
2. Remove the fan belt.
3. Disconnect suction/discharge hose from the
compressor.
•
Remove the flange bolt retaining the hoses.
•
Disconnect the hoses.
•
Remove two sealing washer.
4. Lift the vehicle and support safely.
5. Remove the skid plate.
6. Remove the compressor.
•
Disconnect the connector of the compressor.
•
Remove three front bracket bolts retaining
compressor.
Notice: Discard the used sealing washer.
7. Installation should follow the removal procedure
in the reverse order.
Tighten the bolts with the specified torque.
Evacuate and recharge the A/C system.
A/C HIGH/LOW PRESSURE LINE
Removal Procedure
1. Discharge and recover the refrigerant from the
system.
1
2
YAD7B460
YAD7B470
YAD7B480
SSANGYONG Y200
7B-24 GENERAL HVAC SYSTEM
Installation Procedure
Notice: Discard the used O-ring and sealing washer.
1. Installation should follow the removal procedure
in the reverse order.
2. Tighten the flange nut securing the high pressure
line with the specified torque.
•
flange nut at compressor
•
flange nut at evaporator
3. Evacuate and recharge the A/C system.
A/C MODULE ASSEMBLY
Removal Procedure
1. Discharge the coolant from the system.
2. Discharge and recover the refrigerant from the
system.
3. Disconnect the inlet and outlet hose of the heater.
4. Disconnect the high/low pressure pipe from the
evaporator core.
5. Remove five bolts securing the A/C module.
•
two bolts at evaporator
•
two bolts at heater core
•
a bolt at I/P
6. Remove the instrument panel.
7. Remove the fiber panel.
8. Remove the A/C module assembly.
Installation Procedure
1. Installation should follow the removal procedure
in the reverse order.
2. Tighten five bolts securing A/C module with the
specified torque.
3. Recharging the coolant.
4. Evacuate and recharge the A/C system.
2. Remove the high/low pressure pipe lines.
3. Remove the high/low pressure pipe lines from the
evaporator.
YAD7B490
YAD7B500
GENERAL HVAC SYSTEM 7B-25
SSANGYONG Y200
UNIT REPAIR
COMPRESSOR
Disassembly and Assembly Procedure
1. Remove the compressor.
2. Remove the clutch driver.
•
Install the compressor holding fixture to the
compressor and hold the compressor holding
fixture using a bench vise.
•
Use the clutch hub holding tool to keep the
clutch drive plate and the hub assembly from
turning to remove the shaft nut.
•
Remove the snap ring using the ring plier.
•
Remove the clutch drive using the special tool.
•
Remove the clutch shaft key and spring.
YAD7B510
YAD7B520
YAD7B530
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