Jaguar 5HP24 transmission. Service manual — part 26

Put in cup spring C 75.010/150 and press
it down with assembly bracket 5x46 030
167 in the mandrel press. Secure it with
split stop-ring 75.010/160.

Put in complete clutch pack C beginning
with spring clutch disc 75.010/170. This
is followed by outer clutch disc 75.010/180
and lined clutch disc 75.010/190.
Secure the top outer clutch disc
75.010/200 with snap ring 75.010/210.

Important!
Making adjustments: see Chapter 1.4.4

Put two O-rings 75.140/120, and two
seals 75.140/130 on to the sun wheel
shaft 75.140/110.
Put the sun wheel shaft onto cylinder C
by hand.

Important!
When new rectangular-section rings are
used, attach them to the groove with a
small amount of petroleum jelly.

3.3/10

97236

97237

97238

Attach axial needle roller bearing 31.090
to cylinder C on the sun wheel shaft side.
Put clutch C into brake D, turning it
backwards and forwards until the clutch
pack fully mesh with the gears.

Note!
Control dimension: shaft (planet spider to
cylinder ridge C, approx. 22 mm)

Screw lifting device 5x46 001 077 (fas-
tened together with adapter 5w46 000 003)
into tower I.
Ensure the proper function of clutch C /
brakes D/E by applying compressed air
via the bores.

Align the bores for the oil pipes.
Using a crane, carefully insert tower I
into the transmission housing.

3.3/11

97239

97134

97135

Insert snap ring 31.050 with the slant on
top. Remove the lifting device.
Using driving tool 5x46 001 930,
hammer the snap ring all around into the
housing groove.
Re-attach the lifting device.

Important!
The lifting device keeps clutch C from
falling out.

3.3/12

97136

3.4 Output

Place extension 14.010/110 onto the
support surface of the press-in device
5x46 000 945.
Put ball bearing 14.010/120 onto the
tool’s press-in bolt. Press it into the
extension in the mandrel press and secure
it with snap ring 14.010/130.

Important!
Make sure that the two bearings are not
mixed up (they are not interchangeable)
nor installed in the wrong position.

3.4/1

97242

14.060

14.080

14.030

/130

/120

/110

/140

14.010

14.020

14.070

24.040