Jaguar 5HP24 transmission. Service manual — part 28
Put new O-rings 70.030 and 70.040 on
piston 70.020.
Press the piston into cylinder A.
Put a new O-ring 70.070 onto oil dam
70.060. Insert cup spring 70.050 into
cylinder A and press in the oil dam.
Using assembly bracket 5x46 001 499,
press down the oil dam in the mandrel
press, and secure it with snap ring
70.080.
Insert the complete clutch pack A. Begin
with spring clutch disc 70.090, followed
alternately by outer clutch disc 70.100
and lined clutch disc 70.110.
Insert end disc 70.120 and secure it with
snap ring 70.140.
Important!
Making adjustments: see Chapter 1.4.7
3.5/2
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97152
72.010
72.020
72.050
72.060
72.082
72.090
72.100
72.062
72.080
72.040
72.030
72.110
72.130
72.140
72.180
72.150
72.160
72.200
72.170
72.190
02.240
3.5.2
Clutch B (input)
3.5/3
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Put two O-rings (72.030, 72.040) and
sealing ring 72.050 on piston B 72.010.
Press piston B into cylinder B.
Insert cup spring 72.060 and press it
down in the mandrel press using
assembly bracket 5x46 001 500; insert
retaining ring 72.062 and secure it with
retaining ring 72.080.
Insert the complete clutch pack B. Begin
with spring clutch disc 72.082 followed
alternatingly by outer clutch disc 72.090
and lined clutch disc 72.100.
Secure the top outer clutch disc 72.110
with snap ring 72.130.
Important!
Making adjustments: see Chapter 1.4.8
Insert the complete clutch A into clutch B.
Place axial needle roller bearing 72.150
on the hub of cylinder A.
See the picture beside for the correct
installation of the bearing.
3.5/4
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97155
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Align the discs for clutches A and B, and
insert intermediate shaft 72.160, turning
it as you put it in.
Attach axial needle roller bearing 72.170
to the hub of inner disc carrier B using
petroleum jelly.
Insert inner disc carrier B 72.180, turning
it as you put it in.
Put inner disc carrier C 72.190 into
cylinder B and secure it with snap ring
72.200.
Important!
The snap ring should be 2.6 mm thick.
Ensure that the angle thrust bearing from
the axial needle bearing is pressed into
the hub.
Place axial needle roller bearing 02.240
on tower I.
See the picture on the left hand side for
the correct installation of the bearing.
3.5/5
98005
97161
97162
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