Jaguar X-Type Sedan and Estate (Wagon). Service manual — part 642
Published: 11-May-2011
Glass, Frames and Mechanisms - Windshield Glass Using Cutting Tool
Removal and Installation
Special Tool(s)
Lubricant concentrate
BTB-WK9L
Spray bottle
BTB-WK9
Cutting tool
BTB-WK10HD
Serrated extra long flat cutting blade
BTB-WK1SC
Serrated general purpose 'Z' cutting blade
BTB-WK24ZSC
Cutting blade controller arm
BTB-WK11B
Reverse powered cold knife blade cutting tool
BTB-WK27RM
Pinchweld scraper blade
BTB-WK6
Removal
1. Remove the sun visors.
For additional information, refer to Section
501-05 Interior Trim and
Ornamentation
.
2. Remove the cowl vent screen.
For additional information, refer to Section
501-02 Front End Body
Panels
.
3. Remove the interior mirror.
For additional information, refer to Section
501-09 Rear View Mirrors
.
4. NOTE: Left-hand shown, right-hand similar.
Disconnect the heated windshield glass electrical connectors.
5. Remove the A-pillar exterior trim.
6. Apply suitable protective tape around the windshield glass aperture to
protect the paintwork.
7. Place a suitable protective sheet over the fascia and place a protective
board over the sheet.
8. Apply suitable protective tape to the leading inner edge of the roof
panel.
9. Dispense 20 ml of WK9L lubricant into the W K9 spray bottle, fill the
spray bottle with water and mix.
10. Apply cutting lubricant to the lower windshield glass adhesive and
approximately 150 mm (5.9 in) up the A-pillar.
11. Install the cutting tool blade BTB-W K1SC to the cutting tool
BTB-W K10HD.
12. NOTE: Right-hand shown, left-hand similar.
Using the cutting tool, cut through the lower windshield glass adhesive
and approximately 150 mm (5.9 in) up the A-pillar.
13. Apply cutting lubricant to both sides of the inner A-pillar windshield
glass adhesive.
14. NOTE: Remove the cutting tool blade BTB-WK1SC from the cutting tool
BTB-WK10HD.
Install the cutting tool side cutting blade BTB-W K24ZS and the cutting
tool controller arm BTB-WK11B to the cutting tool BTB-W K10HD.
Set the cutting tool controller arm to 20 mm.
15. NOTE: Right-hand shown, left-hand similar.
• NOTE: Start cutting the windshield glass adhesive from the top of the
A-piller downwards.
Using the cutting tool, cut through A-pillar windshield glass adhesive.
16. Apply cutting lubricant to the top of the inner windshield glass
adhesive.
17. Apply suitable protective tape to the top of the windshield glass.
18. NOTE: Start cutting from either corner into the center and continue the
cut all the way through to the other corner. Do not cut from each corner
into the center of the windshield glass as the pressure on the center of
the windshield glass could cause breakage.
Using the cutting tool, cut through the top of the inner windshield glass
adhesive.
19. NOTE: Right-hand shown, left-hand similar.
Using the special tool cut through any remaining windshield glass
adhesive on the A-pillars.
20. With assistance remove the windshield glass.
Attach the lifting handles to the windshield glass.
21. Remove the lifting handles from the windshield glass.
22. NOTE: To aid bonding of a new windshield glass, make sure at least 1
mm (0.3 in) of residual adhesive remains on the body flange.
Using the special tool remove the residual adhesive from the body
flange.
Installation
1. Make sure the new windshield glass surface is clean using Betawipe
spirit.
2. Apply glass primer to mating face of the windshield glass.
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