Chery Tiggo 5 (T21). Service manual — part 123

07–

78

07

SQR484F ENGINE MECHANICAL

Engine Block

Description

1 - Cylinder Head Gasket

2 - Cylinder Block

3 - Crankshaft Main Bearing Upper Shell

4 - Thrust Washer

5 - Crankshaft

6 - Crankshaft Main Bearing Lower Shell

7 - Crankshaft Frame

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79

07

1 - Piston

2 - Piston Pin (Semi-floating)

3 - Connecting Rod

4 - Connecting Rod Bearing Upper Shell

5 - Connecting Rod Bearing Lower Shell

6 - Connecting Rod Bearing Cap

7 - Connecting Rod Fixing Bolt

8 - First Compression Ring

9 - Second Compression Ring

10 - Upper Rail

11 - Oil Ring Expander

12 - Lower Rail

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Disassembly

1. Remove the engine assembly and install the engine on engine service platform (

See page 07-70

).

2. Remove the high-voltage cables (

See page 14-8

).

3. Remove the ignition coil (

See page 14-10

).

4. Remove the thermostat (

See page 12-19

).

5. Remove the thermostat seat (

See page 12-22

).

6. Remove the oil dipstick (

See page 13-15

).

7. Remove the intake manifold (

See page 10-24

).

8. Remove the alternator (

See page 16-10

).

9. Remove the accessory drive belt lower idler pulley (

See page 07-26

).

10.Remove the compressor assembly (

See page 31-99

).

11.Remove the engine right mounting bracket.

a. Remove 3 fixing bolts (arrow) from right mounting

bracket.



(Tightening torque: 55 ± 5 N·m)

b. Remove the engine right mounting bracket.

12.Move away the knock sensor connector (arrow) from

knock sensor bracket.

13.Remove the knock sensor.

a. Remove the knock senor inner hexagon bolt (1).



(Tightening torque: 20 ± 5 N·m)

b. Remove the knock sensor cable fixing band (arrow)

from small circulation metal tube, and remove the
knock sensor.

14.Remove the small circulation metal tube.

a. Remove the small circulation metal tube fixing bolt (2).



(Tightening torque: 20 ± 5 N·m)

b. Remove the small circulation metal tube from engine.

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15.Remove the engine accessory bracket.

a. Remove 4 fixing bolts from engine accessory bracket.



(Tightening torque: 40 + 5 N·m)

b. Remove the engine accessory bracket.

16.Remove the power steering pump with bracket assembly.

a. Remove 3 fixing bolts (arrow) from power steering

pump, and remove the steering pump with bracket
assembly.



(Tightening torque: 30 + 5 N·m)

17.Remove the oil filter (

See page 13-13

).

18.Remove the oil cooler bracket with oil pressure switch

assembly and intake manifold lower bracket.
a. Remove 4 fixing bolts (arrow) from oil cooler bracket.



(Tightening torque: 40 + 5 N·m)

b. Remove the oil cooler bracket with oil pressure switch

assembly (1).

c. Remove the intake manifold lower bracket fixing bolt

(2) and remove the intake manifold lower bracket (3).

CAUTION

 There will be residue of coolant in the engine. If coolant gets on your skin, wash off with water

immediately.

ENVIRONMENTAL PROTECTION

 There will be residue of coolant in the engine. Wasted coolant should be handled according to local

environmental regulations.

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