Chery Tiggo 5 (T21). Service manual — part 507

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Installation

Installation is in the reverse order of removal.

Adjustment

1. Adjust the rear left door assembly.

a. Loosen the fixing bolts on the rear door hinge

assemblies and adjust the rear door assembly
position in the direction of arrow as shown in the
illustration.

b. Tighten the fixing bolts on the rear door hinge

assemblies to the specified torque after adjustment.



(Tightening torque: 70 ± 3 N·m)

c. Loosen the fixing bolts on the rear door hinge

assemblies and adjust the rear door assembly
position in the direction of arrow as shown in the
illustration.

d. Tighten the fixing bolts on the rear door hinge assemblies to the specified torque after adjustment.



(Tightening torque: 70 ± 3 N·m)

WARNING

 Be sure to wear safety equipment to prevent accidents when installing rear door assembly,.
 When installing rear door assembly, an assistant is needed to hold rear door to prevent rear door from

dropping to cause accidents during operation.

CAUTION

 Make sure damaged clips are replaced and rear door protector assembly is installed in place when

installing rear door protector assembly.

 Stick protective film in specified position, not in a wrong position or a asymmetric position between left

and right sides or cover the holes of other installation parts.

 DO NOT drag protective film when sticking it. It should be done under its original condition and ensure

sheet metal is clean before assembly.

 Finished protective film should have no defects, such as wrinkles, bubbles or turnups.
 Finished protective film should have powerful adherence. Protective film sticking should be finished at

one time. Avoid repeat sticking.

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e. Standard ranges of clearance between installation positions of rear door assembly and each part are as

follows:
Clearance between rear door assembly and front door assembly: 4.0 ± 1.0 mm.
Clearance between rear door assembly and rear body outer panel: 4

mm.

Clearance between apron plate assembly and rear door trim board assembly: 6.0 ± 1.8 mm.

f. After adjustment, make sure alignment between rear door assembly and front door assembly is within

the standard range.
Standard alignment: 0

mm

g. After adjustment, make sure alignment between rear door assembly and rear body outer panel is within

the standard range.
Standard alignment: 0

mm

2. Adjust the rear left door lock striker assembly.

a. Slightly loosen the fixing screws on the rear door lock

striker and tap it with a plastic hammer in the direction
of arrow as shown in the illustration to adjust the
striker position.

+1.0

- 0.5

+1.0

-0.5

4.0

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6±1.8//2.0

+1.0

-0.5

4.0

Front door

Rear door

+1.0

0

0

+1.0

0

0

Rear door

Rear body
outer panel

Rear door trim board

Apron plate

+1.0
0

+1.0
0

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b. Tighten the fixing screws on the rear door lock striker to the specified torque after adjustment.



(Tightening torque: 10 ± 1 N·m)

Inspection

After rear left door assembly is adjusted, perform the following inspections:
1. Check rear door assembly for wear or deformation during installation, and repair as necessary.
2. Check if fixing bolts and fixing screws are set in position. Tighten them to the specified torque as

necessary.

3. Check if clearances and alignment between rear door assembly installation position and each component

are within the specified range. Adjust them if necessary.

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Back Door Protector Assembly

Removal

1. Turn off all the electrical equipment and ignition switch.
2. Disconnect the negative battery cable.
3. Remove the back door upper protector assembly.

a. Using an interior crow plate, pry off the clips from the

back door upper protector assembly.

b. Remove the back door upper protector assembly.

4. Remove the back door left protector assembly (take left side as an example).

a. Using an interior crow plate, pry off the clips from the

back door left protector assembly.

b. Remove the back door left protector assembly.

5. Remove the back door lock mechanical opener cable service cover.

a. Using a screwdriver wrapped with protective tape, pry

up the claws on back door lock mechanical opener
cable service cover.

b. Remove the back door lock mechanical opener cable

service cover.

CAUTION

 Be sure to wear safety equipment when removing back door protector assembly.
 Try to prevent body paint surface from being scratched when removing back door protector assembly.

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