Dacia Pick-Up 1304/1305/1307. Manual — part 61
MANUAL GEARBOX
21
21 - 50
D
ISMO UNTING
Mount the TF 509 support crossbars
between the attachment shaft of the shock
absorber and the lower suspension arm shaft.
Lift the car on the elevator.
Dismount the front wheels.
Drain the oil from the gearbox.
Take out the attachment pins of the
transmission by means of the CV 31 mandrel.
Disconnect:
- the steering joint;
- the upper suspension joint, by means of
the TF 476 extractor.
Rock the steering knuckle support and
remove the transmission from the propeller shaft
pinion.
Observe the position of the nut corresponding
to the crankcase.
PROPELLER SHAFT ANNULAR OIL REPLACEMENT
(on vehicle )
MANUAL GEARBOX
21
21 - 51
PROPELLER SHAFT ANNULAR OIL REPLACEMENT
Dismount the lock washer.
Dismount the adjustment nut by means of the CV 377 wrench; mark the number of
rotations of the nut to enable the mounting in the same position, avoiding this way the further
adjustment of the differential gear bearings.
Dismount the annular oil seal and the tightening ring.
Clean the nut.
R
EMOUNTING
NOTE: Before mounting, the annular oil seals shall be immersed in 80W/90.
Mount the new annular oil seal and tightening ring.
Mount the nut, observing the number of rotations and the dismounting marking.
Grease the propeller shaft pinion grooves with grease UM 170 Li Ca Pb 2 M.
Position the transmission gear in correspondence with the pinion ; center the transmission by
means of the CV 31 B mandrel.
Introduce the new elastic pins.
The pins notches shall be oriented towards the wheel.
The pins ends shall be sealed with RHODORSEAL 5661
Mount:
- the upper suspension joint;
- the steering joint.
Mount the front wheels.
Lower the vehicle from the elevator and tighten the wheels nuts to required moment
(9 daNm).
Mount the TF 509 support cross bars.
Fill up the gearbox with 80W/90 oil.
(on vehicle )
29
DRIVE SHAFTS
FRONT CROSS TRANSMISSIONS
I. FRONT CROSS TRANSMISSION
CHARACTERISTICS
Transmission of the motion from the gearbox to the front two driving wheels is
performed by means of two assembled homo-kinetics transmissions provided at their ends
with two joints of the following type:
- GE 86 - towards the wheel;
- GI 69 - towards the gearbox.
Both couplings are tripod type, the one from the gearbox, consisting in a tulip and GB
tripod assembly and the one from the wheel, consisting in a steering knuckle casing with a
tripod assembly, which is to be assembled with the propeller shaft tulip, the connection
being ensured by the retention star.
These couplings allow: the transmission of the rotation motion, an axial sliding
movement and accomplishment of the imposed turning angles.
The both couplings are working in special grease UM 185 Li 2 or ELF CARDREXA
RNT2, being sealed towards exterior by means of a protection bellow.
INGREDIENTS
G
REASE
Q
UANTITY
C
O UPLING
ELF CARDREXA RNT 2
14,0 cl.
JOINT GI
UM 185 LI 2 M
14,0 cl.
ELF CARDREXA RNT 2
26,0 cl.
JOINT GE
UM 185 LI 2 M
26,0 cl.
29 - 1
DRIVE SHAFTS
29
SPECIAL
TO OLS
Pivot pins extractor
PF 476
Mandrel
C.V. 31 B
Hub immobiliser
PF 235 A
Device for mounting transmission in the hub
PF 236
FRONT CROSS TRANSMISSION
T
IGHTENING
MOMENTS
( daNm )
Suspension upper joint nut
5
Steering joint nut
4
Transmission nut
23
Wheels nut
9
29 - 2
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