Dacia Pick-Up 1304/1305/1307. Manual — part 22

10

10 - 54

ENGINE AND LOWER ENGINE UNITS

Mount : the il pump and the distribution,the oil sump and the distribution cap with new gaskets

or sealant, the disk and mechanism clutch.

Place the engine on MOT 369 support and mount :

- the left side support and elastic buffer;
- the anometer and the oil pressure transmitter;
- the oil filter;
- the oil dip stick;
- the drive pinion of the breaker- distributtor, the breaker- distributtor and the spark

plugs cables;

- the fuel pump;
- the attachment clip and the alternator.

Mount the engine on the vehicle.
Perform:

- the oil filling of the engine;
- the filing and aeration of the cooling circuit;
- engine checking and adjustment ( ignition,carburation).

DISMOUNTING - MOUNTING

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ENGINE AND LOWER ENGINE UNITS

Disconnect the battery.
Place the no.1 cylinder at the dead point in

orde to avoid the falling of the key from the
crankshaft when disounting the crankshaft pul-
ley.

Dismount :

- engine shield;
- alternator belt;
- crankshaft pulley.

Dismount the old annular oil seal by means of

the MOT 457 A device.

REPLACEMENT OF THE DISTRIBUTION ANNULAR OIL SEAL

D

ISMO UNTING

Mount the new annular oil seal on the mount-

ing chuck of the MOT 457 A device.

Lubricate the outside of the annular oil seal

with oil and place it on the cap.

Tighten the nut until the chuck comes into

contact with the cap.

Mount:

- the crankshaft pulley after the

surface between the pulley hub and the
distributtion pinion has been lubricated with
LOCTITE 518

.

Mount the alternator belt and adjust its

tightness.

R

EMOUNTING

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ENGINE AND LOWER ENGINE UNITS

DISTRIBUTION CAP REPLACEMENT

D

ISMO UNTING

Disconnect the battery.
Drain the oil off the engine.
Dismount the alternator belt, the water pump

pulley and the engine shield.

Dismount the oil sump: (adjust the engine with

no.1 and 4 pistons in the lower dead point), rotate
the front part of the oil sump towards the left and
lower it.

Dismount the crankshaft pulley.
Dismount the distribution cap.
Dismount the annular oil seal from the cap.
Clean the contact surfaces of the gaskets or

those where sealant material has been
applied (engine block, oil sump, distribution cap).

DISTRIBUTION CAP

10

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ENGINE AND LOWER ENGINE UNITS

R

EMOUNTING

Mount the distribution annular oil seal.
Place the cap with new gasket or on the block after sealant material has been applied previously.
Center the cap by means of the MOT 457 A device.
Attach the cap on the block; the tightenin of the screws is done from the upper part towards

the lower part.

Re mount the crankshaft pulley,the water pump pulley, the alternator belt.
Place:

- the rubber gaskets of the bearings;
- the side gaskets of the oil sump.

In case sealant material is used , this is to be applied as per bellow described procedure.
Mount the oil sump taking care not to displacethe gaskets ot the sealant material.
Tighten the attachment screws from the center towards the edges.

Re mount the engine shield.
Perform the filling with oil of the engine.
For engines fitted after 01.06.1999 the sealaing of the distribution cap is done with sealant

material ( instead of the distribution cap gasket ),the necessary quantity of sealant material is 15
grams.

Any dismounting of the distribution cap nrequires the replacing of the sealant material layer.
Proceed as follows:
Remove the old sealant material by scrapping with a knife from the contact surface of the

distribution cap and engine casing.

DISTRIBUTION CAP