Daewoo Nubira. Manual — part 165
5A – 6
I
4T40–E AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
SPECIFICATIONS
END PLAY SPECIFICATIONS
Dimension A (mm)
Washer Selection
Washer Dimension
100.40–100.70
Brown
1.50–1.60
100.70–100.99
Grey
1.80–1.90
100.99–101.29
Natural
2.09–2.19
101.29–101.59
Black
2.39–2.49
101.59–101.88
Orange
2.68–2.78
101.88–102.18
Violet
2.98–3.08
102.18–102.48
Yellow
3.28–3.38
102.48–102.77
Red
3.57–3.67
102.77–103.07
Green
3.87–3.97
TRANSAXLE GENERAL SPECIFICATIONS
Dimension A (mm)
Backing Plate Identification
8.970–9.433
A
9.434–10.007
B
10.008–10.470
C
FLUID CAPACITY
Litres
Quarts
Bottom Pan Removal
6.5
6.9
Complete Overhaul
9.0
9.5
Dry
12.2
12.9
(Measurements are approximate)
4T40–E AUTOMATIC TRANSAXLE 5A – 7
DAEWOO V–121 BL4
RANGE REFERENCE
Range
Park/
Neutr
al
Rever
se
D
3
2
1
Gear
N
R
1st
2nd
3rd
4th
1st
2nd
3rd
1st
2nd
3rd**
1st
2nd***
1–2 Shift
Solenoid
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
1–2 Shift
Solenoid
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
2nd
Clutch
–
–
–
A
A*
A*
–
A
A*
–
A
A*
–
A
2nd Roll-
er Clutch
–
–
–
H
O
–
–
H
O
–
H
O
–
H
Int./4th
Band
–
–
–
–
–
A
–
–
–
–
A
–
–
A
Reverse
Clutch
–
A
–
–
–
–
–
–
–
–
–
–
–
–
Coast
Clutch
–
–
–
–
–
–
A
A
A
A
A
A
A
A
Input
Sprag
–
–
H
H
H
O
H
H
H
H
H
H
H
H
Direct
Clutch
–
–
–
–
A
A
–
–
A
–
–
A
–
–
Forward
Clutch
–
–
A
A
A
A*
A
A
A
A
A
A
A
A
LO/Rev
Band
A
A
–
–
–
–
–
–
–
–
–
–
A
–
LO Roll-
er Clutch
–
–
H
O
O
O
H
O
O
H
O
O
H
O
A = Applied
H = Holding
O = Overrunnig
ON = The solenoid is energized.
OFF = The solenoid is de–energized.
* = Applied with no load.
** = Manual Second–Third gear is only available above
approximately 100 km/h (62 mph).
*** = Manual First–Second gear is only available above
approximately 60 km/h (37 mph).
NOTE: Manual First–Third gear is also possible at high ve-
hicle speed as a safety feature.
5A – 8
I
4T40–E AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
4T40–E GEAR RATIOS
Gear
Ratio
First
2.96
Second
1.62
Third
1.00
Fourth
0.68
Reverse
2.14
SHIFT SPEED
% of TPS
1–2 Shift @ +/– 3
mph
2–3 Shift @ +/– 4
mph
3–4 Shift @ +/– 5
mph
Downshift @ +/–
4 mph
TCC
Apply
4th
Model
Series
10
25
50
10
25
50
10
25
50
4–3
Coa
st
3–2
Coa
st
2–1
Coa
st
Apply
4th
Gear
WKR
J
9
14.5
20
17
25
39.5
30
36
57
26
11.5
6
42
WBR
J
9
15
27
17
28
51
38
40
78
30
13
7
38
LINE PRESSURE
Pressure Control Solenoid Current
(Amp)
Approximate Line Pressure
(psi)
0.00
152–160
0.10
149–151
0.30
141–143
0.50
124–127
0.60
111–115
0.70
97–101
0.80
81–84
0.90
64–67
0.95
56–58
1.00
50–51
1.05
50
1.10
50
FASTENER TIGHTENING SPECIFICATIONS
Application
N
S
m
Lb–Ft
Lb–In
A/T VSS Stud
12
–
106
Bell Housing Bolts
75
55
–
Channel Plate–to–Case Bolt
12
9
–
Channel Plate–to–Case Valve Body Bolts
12
–
106
Channel Plate–to–Case Valve Body Pressure Switch Manual
Bolts
12
–
106
Channel Plate–to–Case Valve Body Pump Bolts
12
–
106
Channel Plate–to–Support–Driven Sprocket Bolt
14
10.5
–
Channel Plate–to–Support–Driven Sprocket Spacer Bolts
14
10.5
–
4T40–E AUTOMATIC TRANSAXLE 5A – 9
DAEWOO V–121 BL4
Application
Lb–In
Lb–Ft
N
S
m
Channel Plate Valve Body Pressure Switch Manual Bolts
12
–
106
Detent–to–Channel Plate Spring & Roller Assembly
12
–
106
Drive Sprocket–to–Case Support Assembly Bolts
12
9
–
Engine Mounting Bolts
75
55
–
Flex Plate–to–Torque Converter Attachment Bolts
62
46
–
Floor Bracket Bolt
8
–
71
Fluid Level Plug
12
–
106
Flywheel Bolts
65
48
–
Frame Bolts
75
55
–
Input Speed Sensor Bolt
12
–
106
Key Interlock Solenoid Screws
2
–
18
Oil Cooler Pipe Bolt
22
16
–
Oil Cooler Pipe Bracket Bolt
25
18
–
Oil Pipe Bolts
12
9
–
Pivot Bolt
58
43
–
Relay Box Securing Nuts
8
–
71
Servo Cover Bolts
12
–
106
Shift Control Assembly Bolts
–
–
Shift Control Cable Adjuster Pinch Bolt Nut
8
–
71
Shift Control Cable Attachment Nut
6
–
53
Shift Control Cable Mounting Bracket Nuts
6
–
53
Shift Control Lever Bolt
–
–
Shift Interlock Solenoid Bolts
–
–
–
Side Cover Bolts
20
15
–
Side–to–Case (Stud) Cover
20
15
–
Speed Sensor Stud
12
9
–
Transaxle Brace Mounting Bolts
75
55
–
Transaxle Mount Bolts
81
60
–
Transaxle Mount Upper Attachment Nut
169
125
–
Transaxle Mounting Bracket Bolt
61
45
–
Transaxle Pan Bolts
12
–
106
Trans Oil–to–Cover LO/Reverse Servo Tube Assembly
12
–
106
Trans Oil–to–Support Forward Clutch Tube Assembly
12
–
106
Valve Body–to–Channel Plate Bolts
12
–
106
Valve Body–to–Channel Plate Pump Bolts
12
–
106
Wiring Harness Retainer Bolt
12
9
–
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