Daewoo Nubira. Manual — part 222
6C – 24
I
POWER STEERING GEAR
DAEWOO V–121 BL4
Notice : To prevent the inner tie rods from loosening, use
Loctite
±
242 (or equivalent) on both inner tie rod connec-
tions to secure them to the rack shaft.
Important : The right and the left inner tie rods are un-
equal in length. Be sure to install the correct inner tie rod
on the proper side of the power steering gear.
2. Firmly seat the inner tie rods against the rack and
tighten both ends simultaneously.
Tighten
Tighten the inner tie rods to 100 N
S
m (74 lb–ft).
3. Push the plastic retainer back onto the connection
between the inner tie rod and the power steering
gear rack.
4. Install the dust boot.
POWER STEERING GEAR 6C – 25
DAEWOO V–121 BL4
5. Install the cylinder end dust boot retaining clamps
with the installer KM–J–22610.
6. Install the tie rod end boot retaining clamps.
7. Reposition the adjusting nut to the marks on the
inner tie rod and install the outer tie rod by twisting
it onto the inner tie rod.
8. Perform a front toe adjustment. Refer toSection 2B,
Wheel Alignment.
9. Tighten the adjusting nut.
Tighten
Tighten the outer tie rod adjusting nut to 22 N
S
m (16
lb–ft).
10. Install the rack bearing assembly into the rack and
pinion steering assembly. Refer to”Rack Bearing”in
this section.
11. Install the valve and pinion assembly into the rack
and pinion steering assembly. Refer to”Valve and
Pinion”in this section.
12. Install the rack and pinion steering assembly into
the vehicle. Refer to”Rack and Pinion Assembly”in
this section.
6C – 26
I
POWER STEERING GEAR
DAEWOO V–121 BL4
STUB SHAFT SEALS AND UPPER
AND LOWER BEARING
Disassembly Procedure
1. Remove the rack and pinion steering assembly
from the vehicle. Refer to”Rack and Pinion Assem-
bly”in this section.
2. Remove the dust cover from the lower end of the
housing.
Notice : If the stub shaft is not held, damage to the pinion
teeth will occur.
3. While holding the stub shaft with a wrench, remove
the locknut from the pinion.
4. With the gear centered, mark the location of the
stub shaft notch on the housing to aid in properly
installing the valve and pinion assembly.
POWER STEERING GEAR 6C – 27
DAEWOO V–121 BL4
5. Remove the stub shaft retaining ring and, using an
arbor press, press on the threaded end of the pin-
ion until it is possible to remove the pinion and
valve assembly from the housing.
6. Remove the stub shaft dust seal the stub shaft
bearing annulus assembly and the valve assembly
from the housing. Discard the stub shaft dust seal.
7. Remove the lower valve assembly bearing and the
bushing.
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