Daewoo Korando. Manual — part 231
4D-2 FRONT DISC BRAKES
1 Eye-Hose Bolt . . . . . . . . . .. 25-35 Nm
2 Gasket . . . . . . . . . . . . ... Replace
3 Brake Hose
4 Brake Caliper
5 Bolt . . . . . . . . . . . . . . ... 20 Nm
6 Washer
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
FRONT DISC BRAKE
Preceding Work : Removal of wheels and tires
7 Front Disc Assembly
8 Brake Pad
9 Brake Hose and Nut . . . . . . . . 25-35 Nm
10 Gasket . . . . . . . . . . . . ... Replace
11 Washer
12 Bolt . . . . . . . . . . . . . 85-105 Nm
FRONT DISC BRAKES 4D-3
Removal & Installation Procedure
1. MANDO Brake
Tightening Torque
25 - 35 Nm
2. PBR Brake
Remove the eye-hose bolt and disconnect the hose.
Installation Notice
Tightening Torque
15 - 18 Nm
3. Remove the wheel speed sensor (for ABS vehicles).
Installation Notice
Tightening Torque
6 - 8 Nm
4. Remove the mounting bolts and then caliper assembly.
Installation Notice
Tightening Torque
85 - 105 Nm
Remove the hose mounting nut and disconnect the hose.
Installation Notice
4D-4 FRONT DISC BRAKES
5. Pull out the brake pads. Replace pads if necessary.
Notice
Always change the all pads on one wheel at a time.
6. Installation should follow the removal procedure in the
reverse order.
7. Bleed the air from the system.
FRONT DISC BRAKES 4D-5
4. Measure rotor disc thickness.
UNIT REPAIR
FRONT DISC BRAKE
Inspection Procedure
1. Clean all components and visually check the followings.
l
Check the cylinder and piston for wear, rust or damage.
l
Check the caliper body and guide pin for wear, damage
or crank.
l
Check the pads for uneven wear or oiliness.
l
Check the boots for damage or tear.
Item
With PBR
With MANDO
Wear Limit
f
61.4 mm
f
61.0 mm
Standard
10 mm
Wear Limit
2.0 mm
Standard
f
60.4 mm
f
60.0 mm
3. Measure pad thickness.
Notice
Always change the all pads on one wheel at a time.
5. Check the rotor disc for score or runout.
Standard
24 mm
Wear Limit
22 mm
2. Measure caliper housing inner diameter.
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