Daewoo Korando. Manual — part 232
SECTION 4E
REAR DISC BRAKES
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 4E-1
Fastener Tightening Specifications . . . . . . . . . 4E-1
Maintenance and Repair . . . . . . . . . . . . . . . 4E-2
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 4E-2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Caliper Mounting Bolt
Brake Hose
Caliper Bolt
N
·
·
·
·
·
m
85 - 105
15 - 18
20
Rear Disc Brake . . . . . . . . . . . . . . . . . . . . . . . 4E-2
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 4E-4
Rear Disc Brake . . . . . . . . . . . . . . . . . . . . . . . 4E-4
4E-2 REAR DISC BRAKES
1 Rear Brake Disc Assembly
2 Brake Pad
3 Brake Caliper
4 Gasket . . . . . . . . . . . . ... Replace
5 Bolt . . . . . . . . . . . . . . ... 20 Nm
6 Gasket . . . . . . . . . . . . ... Replace
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
REAR DISC BRAKE
Preceding Work : Removal of wheels and tires
7 Brake Hose
8 Gasket . . . . . . . . . . . . ... Replace
9 Eye-Hose Bolt . . . . . . . . . .. 15-18 Nm
10 Washer
11 Bolt . . . . . . . . . . . . . 85-105 Nm
REAR DISC BRAKES 4E-3
Tightening Torque
15 - 18 Nm
Tightening Torque
85 - 105 Nm
Removal & Installation Procedure
1. Remove the eye-hose bolt and disconnect the hose.
Installation Notice
2. Unscrew the mounting bolts and remove the brake caliper
assembly.
Installation Notice
3. Pull out the brake pads. Replace pads if necessary.
Notice
Always change the all pads on one wheel at a time.
4. Installation should follow the removal procedure in the
reverse order.
5. Bleed the air from the system.
4E-4 REAR DISC BRAKES
Standard
10.4 mm
Wear Limit
9.3 mm
UNIT REPAIR
REAR DISC BRAKE
Inspection Procedure
1. Clean all components and visually check the followings.
l
Check the cylinder and piston for wear, rust or damage.
l
Check the caliper body and guide pin for wear, damage
or crank.
l
Check the pads for uneven wear or oiliness.
l
Check the boots for damage or tear.
Standard
f
40.5 mm
f
38.2 mm
Wear Limit
f
41.5 mm
f
39.2 mm
2. Measure caliper housing inner diameter.
3. Measure pad thickness.
Standard
9.5 mm
Wear Limit
2.0 mm
Notice
Always change the all pads on one wheel at a time.
4. Measure rotor disc thickness.
5. Check the rotor disc for score or runout.
Item
With PBR
With MANDO
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