Hyundai Atos: Body Repair Manual — part 32

134

BODY CONSTRUCTION - Zinc-galvanized steel panels (For export)

ZINC-GALVANIZED STEEL PANELS

Because galvanized steel panel has excellent resistance, it is used in areas which have a high possibility of painting
deficiency below.

CON-0050

8

12

13

11

35

27

1

5

4

7

56

20

3

19

6

14

15

16

18

17

36

34

33

38

39

43

42

37

32

23

22

21

49

47

48

46

26

25

28

52

53

31

30

24

29

57

59

58

55

54

51

40

41

45

44

50

2

9

10

135

1. Head lamp support panel

2. Radiator support upper side member

3. Radiator support upper center member

4. Radiator support center member

5. Radiator support center cross member

6. Dash panel

7. Dash lower center reinforcement

8. Side sill inner front extension

9. Front side inner member

10. Front side member inner reinforcement

11. Battery tray mounting bracket

12. Sub frame front mounting bracket

13. Sub frame front mounting reinforcement

14. Front side rear lower member

15. Front side rear upper member

16. Fender apron inner panel

17. Fender apron inner front panel

18. Front shock absorber cover panel

19. Center floor panel

20. TGS lever mounting reinforcement

21. Center floor rear reinforcement

22. Center floor side member

23. Side sill inner panel

24. Rear floor panel

25. Rear front side member

26. Rear floor side reinforcement

27. Side sill inner rear extension

28. Rear bumper mounting bracket

29. Rear floor front cross member

30. Rear floor center cross member

31. Back panel

32. Front pillar inner lower panel

33. Cowl inner lower panel

34. Plenum chamber guide bracket

35. Cowl inner lower center reinforcement

36. Cowl front outer panel

37. Cowl top outer panel

38. Cowl side panel

39. Fender panel

40. Front side outer panel

41. Rear side outer panel

42. Front pillar outer reinforcement

43. Side sill outer reinforcement

44. Fuel filler housing

45. Quarter outer rear lower extension

46. Quarter inner panel

47. Wheel house inner panel

48. Quarter inner rear lower extension

49. Wheel house inner front extension

50. Hood outer panel

51. Hood inner panel

52. Tail gate outer panel

53. Tail gate inner panel

54. Front door outer panel

55. Front door inner panel

56. Front door hinge face reinfrocement

57. Rear door outer panel

58. Rear door inner panel

59. Rear door hinge face reinforcement

BODY CONSTRUCTION - Zinc-galvanized steel panels (For export)

136

ZINC-PHOSPHATE COAT & CATIONIC ELECTRODEPOSITION PRIMER

In order to improve the adhesion of the paint coat on the steel panel, and also to improve the corrosion resistance, the
entire body is coated with a film of Zinc-phosphate and a cationic electrodeposition primer.

CORROSION PROTECTION - Zinc-phosphate coat & cationic eletrodeposition primer

Body steel panel

Zinc-phosphate film

Cationic electrodeposition primer

COR-0020

137

ANTI-CORROSION PRIMER

An anti-corrosion primer has been applied to the side sill outer panel for the purposes of corrosion prevention and abrasion
protection. If this panel is replaced, apply an anti-corrosion primer between the undercoat and the intermediate coat, as
shown in the following illustrations.

Rock panel primer (Thickness 350µ)

CORROSION PROTECTION - Anti-corrosion primer

COR-0030

A

A'

!

!

SECTION A-A'

Door inner panel

Front & rear door panel

Side sill inner
panel

COR-0031

Side sill outer panel