Hyundai Getz: Body Repair Manual — part 22
93
BODY PANEL REPAIR PROCEDURE - Front pillar
27. Apply the correct seam sealer to all joints carefully
(Refer to the BODY SEALING LOCATIONS).
28. Reprime over the seam sealer to complete the repair.
PRO-0700
94
CENTER PILLAR
BODY PANEL REPAIR PROCEDURE - Center pillar
z
z
z
z
z MIG plug welding
MIG butt welding
WELDLING POINTS
PRO-0720
PRO-0730
PRO-0710
Ô
Ô
Ô
Ô
Ô
A
Ô
Ô
Ô
Ô
Ô
B
Ò
A
Ó
B
50mm
95
BODY PANEL REPAIR PROCEDURE - Center pillar
REMOVAL
1.
Measure and mark the horizontal cutline on center outer pillar as
indicated in the illustration.
2.
Measure and mark the vertical cutline on side sill outer panel
30mm from the front door step trim mounting hole.
3.
Before cutting center pillar, be sure to support roof panel.
4.
Drill out all spotwelds attaching the center outer pillar to the body
to remove center outer pillar.
PRO-0750
PRO-0740
PRO-0760
PRO-0770
30mm
90mm
150mm
120mm
30mm
30mm
30mm
96
BODY PANEL REPAIR PROCEDURE - Center pillar
5.
Cut through center outer pillar and side sill outer panel at cutlines.
NOTE
When cutting side sill outer panel take care not to cut through
mating flanges or side outer reinforcement.
6.
After cutting side outer panel (center outer pillar & side sill), cut
the side outer reinforcement and center inner pillar.
7.
Remove the center pillar.
NOTE
When cutting center inner pillar, be careful not to cut front
seat belt mounting upper bracket.
8.
Determine if the side outer reinforcement is damaged and needs
to be replaced. If replacing is necessary, mark out the damaged
portion of the reinforcement. Cut at cutlines and remove damaged
portion.
9.
Straighten all flanges as necessary.
10. Prepare all surfaces to be welded.
PRO-0780
PRO-0820
PRO-0810
PRO-0830
PRO-0790
PRO-0795
PRO-0800
Center piller
outer upper
reinforcement
Front seat belt upper
mounting bracket
Side outer
reinforcement
Side outer
panel
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